CHAPTER 10 AXLES NO. 3 AND NO. 4 MAINTENANCEa. Removal. - TM-9-2320-279-34-2_22Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_23b. Installation. - TM-9-2320-279-34-2_24c. Follow-on Maintenance. - TM-9-2320-279-34-2_2510-2.1. AXLE NO. 3 (AXLE MODEL 650) REMOVAL/INSTALLATION (M984E1)Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_27b. Installation - TM-9-2320-279-34-2_28c. Follow-on Maintenance. - TM-9-2320-279-34-2_2910-3. AXLE NO. 4 (AXLE MODELS 480 AND 580) REMOVAL/INSTALLATION.b. Installation - TM-9-2320-279-34-2_3110-3.1. AXLE NO. 4 (AXLE MODEL 650) REMOVAL/INSTALLATION (M984E1).a. Removal. - TM-9-2320-279-34-2_33b. Installation. - TM-9-2320-279-34-2_3410-4. AXLE HOUSING COVER ASSEMBLY, AXLE NO. 3 REMOVAL/REPAIR/INSTALLATION.a. Removal. - TM-9-2320-279-34-2_36c. Cleaning/Inspection. - TM-9-2320-279-34-2_3710-5. AXLE HOUSING COVER, AXLE NO. 4 (AXLE MODELS 580 AND 650) REMOVAL/REPAIR/INSTALLATION (M984, M984E1).b. Cleaning/lnspection. - TM-9-2320-279-34-2_3910-6. YOKE AND OIL SEAL (AXLE NO. 3 AND NO. 4) REMOVAL/INSTALLATION.c. Yoke and Oil Seal Axle No. 3, Rear, and Axle No. 4 Removal.Section III. DIFFERENTIAL CARRIERS10-7. DIFFERENTIAL CARRIER COVER, AXLE NO. 3 REMOVAL/REPAIR/ INSTALLATION (CONT)b. Disassembly. - TM-9-2320-279-34-2_4410-7. DIFFERENTIAL CARRIER COVER, AXLE NO. 3 REMOVAL/REPAIR/iNSTALLATION (CONT)Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_46c. Cleaning/lnspectiond. Assembly. - TM-9-2320-279-34-2_4810-7. DIFFERENTIAL CARRIER COVER, AXLE NO. 3 REMOVAL/REPAIR/INSTALLATION (CONT).Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_5010-7. DIFFERENTIAL CARRIER COVER, AXLE NO. 3 REMOVAL/REPAIR/INSTALLATION (CONT).e. lnstallation.10-7. DIFFERENTIAL CARRIER COVER, AXLE NO. 3 REMOVAL/REPAIR/ INSTALLATION (CONT)f. Follow-on Maintenance.10-9. DIFFERENTIAL CARRIER, AXLE NO. 3 REMOVAL/INSTALLATIONb. Cleaning/Inspection. - TM-9-2320-279-34-2_56c. Installation. - TM-9-2320-279-34-2_57d. Follow-on Maintenance.10-10. DIFFERENTIAL CARRIER, AXLE NO. 3 (AXLE MODELS 480, 580, AND 650) REPAIRAxles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_6010-10. DIFFERENTIAL CARRIER, AXLE NO. 3 (AXLE MODELS 480,580, AND 650) REPAIR (CONT).Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_6210-10. DIFFERENTIAL CARRIER, AXLE NO. 3 (AXLE MODELS 480,580, AND 650) REPAIR (CONT) - TM-9-2320-279-34-2_63Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_6410-10. DIFFERENTIAL CARRIER, AXLE NO. 3 (AXLE MODELS 480, 580, AND 650) REPAIR (CONT)AxleS No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_6610-10. DIFFERENTIAL CARRIER, AXLE NO. 3 (AXLE MODELS 480,580, AND 650) REPAIR (CONT) - TM-9-2320-279-34-2_67b. Cleaning/Inspection - TM-9-2320-279-34-2_68c. Assembly. - TM-9-2320-279-34-2_69Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_7010-10. DIFFERENTIAL CARRIER, AXLE NO. 3 (AXLE MODELS 480,580, AND 650) REPAIR (CONT) - TM-9-2320-279-34-2_71Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_7210-10. DIFFERENTIAL CARRIER, AXLE NO. 3 (AXLE MODELS 480,580, AND 650) REPAIR (CONT) - TM-9-2320-279-34-2_73Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_7410-10. DIFFERENTIAL CARRIER, AXLE NO. 3 (AXLE MODELS 480,580, AND 650) REPAIR (CONT) - TM-9-2320-279-34-2_75Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_7610-10. DIFFERENTIAL CARRIER, AXLE NO. 3 (AXLE MODELS 480,580, AND 650) REPAIR (CONT) - TM-9-2320-279-34-2_77Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_7810-10. DIFFERENTIAL CARRIER, AXLE NO. 3 (AXLE MODELS 480,580, AND 650) REPAIR (CONT) - TM-9-2320-279-34-2_79Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_8010-10. DIFFERENTIAL CARRIER, AXLE NO. 3 (AXLE MODELS 480,580, AND 650) REPAIR (CONT) - TM-9-2320-279-34-2_81Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_8210-10. DIFFERENTIAL CARRIER, AXLE NO. 3 (AXLE MODELS 480,580, AND 650) REPAIR (CONT) - TM-9-2320-279-34-2_83Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_8410-10. DIFFERENTIAL CARRIER, AXLE NO. 3 (AXLE MODELS 480,580, AND 650) REPAIR (CONT) - TM-9-2320-279-34-2_85Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_8610-10. DIFFERENTIAL CARRIER, AXLE NO. 3 (AXLE MODELS 480,580, AND 650) REPAIR (CONT) - TM-9-2320-279-34-2_8710-11. DIFFERENTIAL CARRIER, AXLE NO. 4 REMOVAL / INSTALLATION 10-12. DIFFERENTIAL CARRIER, AXLE NO.4 (AXLE MODELS 480 AND 580) REPAIR a. Disassembly. - TM-9-2320-279-34-2_9010-12. DIFFERENTIAL CARRIER, AXLE NO. 4 (AXLE MODELS 480 AND 580) REPAIR (CONT) - TM-9-2320-279-34-2_91Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_9210-12. DIFFERENTIAL CARRIER, AXLE NO. 4 (AXLE MODELS 480 AND 580) REPAIR (CONT) - TM-9-2320-279-34-2_93Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_9410-12. DIFFERENTIAL CARRIER, AXLE NO. 4 (AXLE MODELS 480 AND 580) REPAIR (CONT).Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_9610-12. DIFFERENTIAL CARRIER, AXLE NO. 4 (AXLE MODELS 480 AND 580) REPAIR (CONT) - TM-9-2320-279-34-2_97b. Cleaning/Inspection. - TM-9-2320-279-34-2_98c. Assembly. - TM-9-2320-279-34-2_99Axles No. 3 and No. 4 Maintenance Instructions (Cont]10-12. DIFFERENTIAL CARRIER, AXLE NO. 4 (AXLE MODELS 480 AND 580) REPAIR (CONT) - TM-9-2320-279-34-2_101Axles No. 3 and No. 4 Maintenance Instructions (Cont)10-12. DIFFERENTIAL CARRIER, AXLE NO. 4 (AXLE MODELS 480 AND 580) REPAIR (CONT) - TM-9-2320-279-34-2_103Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_10410-12. DIFFERENTIAL CARRIER, AXLE NO. 4 (AXLE MODELS 480 AND 580) REPAIR (CONT) - TM-9-2320-279-34-2_105Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_10610-12. DIFFERENTIAL CARRIER, AXLE NO. 4 (AXLE MODELS 480 AND 580) REPAIR (CONT) - TM-9-2320-279-34-2_107Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_10810-12. DIFFERENTIAL CARRIER, AXLE NO. 4 (AXLE MODELS 480 AND 580) REPAIR (CONT) - TM-9-2320-279-34-2_109Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_11010-12. DIFFERENTIAL CARRIER, AXLE NO. 4 (AXLE MODELS 480 AND 580) REPAIR (CONT) - TM-9-2320-279-34-2_111Axles No. 3 and No. 4 Maintenance Instructions (Cont) - TM-9-2320-279-34-2_112d. Follow-on Maintenance CHAPTER 11 CAB AND BODY MAINTENANCEa. Disassembly - TM-9-2320-279-34-2_115c. Assembly - TM-9-2320-279-34-2_11611-3. BRAKEDRUM INSPECTION AND REPAIR.Inspection and Repair.Brake System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_119Section III. AIR BRAKE SYSTEM11-4. REAR BRAKE CHAMBER AND ARCTIC BRAKE CHAMBER REPAIR (CONT)b. Cleaning/Inspection.c. Assembly. - TM-9-2320-279-34-2_12311-5. BRAKE RELAY VALVE REPAIR.a. Disassembly - TM-9-2320-279-34-2_125c. Assembly - TM-9-2320-279-34-2_12611-6. SPRING BRAKE VALVE REPAIRb. Cleaning/Inspection. - TM-9-2320-279-34-2_128c. Assembly. - TM-9-2320-279-34-2_12911-7. PARKING BRAKE VALVE REPAIR.a. Disassembly - TM-9-2320-279-34-2_13111-8. CHECK VALVE REPAIRSection IV. AIR COMPRESSORBroke System Maintenance Instructions (Cent)11-9. AIR COMPRESSOR REPAIR (CONT) - TM-9-2320-279-34-2_135Brake System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_13611-9. AIR COMPRESSOR REPAIR (CONT) - TM-9-2320-279-34-2_137b. Cleaning/inspection. - TM-9-2320-279-34-2_138c. Assembly. - TM-9-2320-279-34-2_139Brake System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_14011-9. AIR COMPRESSOR REPAIR (CONT)Brake System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_14211-9. AIR COMPRESSOR REPAIR (CONT).d. Follow-on Maintenance - TM-9-2320-279-34-2_144Section V. TRAILER BRAKE SYSTEM11-11. TRAILER SUPPLY VALVE REPAIR (CONT).c. Assembly - TM-9-2320-279-34-2_14811-12. TRAILER BRAKE HAND CONTROL VALVE REPAIRa. Disassembly. - TM-9-2320-279-34-2_15011-12. TRAILER BRAKE HAND CONTROL VALVE REPAIR (M983) (CONT)c. Assembly. - TM-9-2320-279-34-2_15211-12. TRAILER BRAKE HAND CONTROL VALVE REPAIR (M983) (CONT)11-13. TRACTOR PROTECTION VALVE REPAIRa. Disassembly. - TM-9-2320-279-34-2_155b. Cleaning/Inspection. - TM-9-2320-279-34-2_15611-13. TRACTOR PROTECTION VALVE REPAIR (CONT).1 1 - 1 4 . B R A K E T R E A D L E V A L U E R E P A I RDisassembly. - TM-9-2320-279-34-2_159Brake System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_16011-14. BRAKE TREADLE VALVE REPAIR (CONT).Brake System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_162b. Cleaning/Inspection. - TM-9-2320-279-34-2_163c. Assembly. - TM-9-2320-279-34-2_16411-14. BRAKE TREADLE VALVE REPAIR (CONT)Brake System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_16611-14. BRAKE TREADLE VALVE REPAIR (CONT). - TM-9-2320-279-34-2_167d. Testing11-14. BRAKE TREADLE VALVE REPAIR (CONT). - TM-9-2320-279-34-2_169Brake System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_17011-14. BRAKE TREADLE VALVE REPAIR (CONT). - TM-9-2320-279-34-2_171CHAPTER 12 SYSTEM MAINTENANCEa. Removal. - TM-9-2320-279-34-2_173Steering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_174b. Installation. - TM-9-2320-279-34-2_175f. Installation. - TM-9-2320-279-34-2_17612-3. INTERGEAR LINK REMOVAL/INSTALLATIONa. Removal. - TM-9-2320-279-34-2_178b. Installation. - TM-9-2320-279-34-2_179Steering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_18012-3. INTERGEAR LINK REMOVAL/lNSTALLATlON (CONT)12-4. 90 GEARBOX REMOVAL/REPAIR/INSTALLATIONa. Removal. - TM-9-2320-279-34-2_183Steering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_184c. Cleaning/Inspection. - TM-9-2320-279-34-2_185d. Assembly. - TM-9-2320-279-34-2_18612-4. 90 GEARBOX REMOVAL/REPAIRIINSTALLATlON (CONT).Steering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_18812-4. 90 GEARBOX REMOVAL/REPAIR/INSTALlATlON (CONT).Steering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_190e. Installation.Section III. STEERING GEAR AND SLAVE12-5. STEERING GEAR AND PITMAN ARM REMOVAL/REPAIR/INSTALLATION (CONT) - TM-9-2320-279-34-2_193b. Disassembly - TM-9-2320-279-34-2_19412-5. STEERING GEAR AND PITMAN ARM REMOVAL/REPAIR/INSTALLATION (CONT) - TM-9-2320-279-34-2_195Steering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_19612-5. STEERING GEAR AND PITMAN ARM REMOVAL/REPAIR/iNSTALLATION (CONT).c. Cleaning/Inspection. - TM-9-2320-279-34-2_19812-5. STEERING GEAR AND PITMAN ARM REMOVAL/REPAIR/lNSTALLATION (CONT)Steering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_20012-5. STEERING GEAR AND PITMAN ARM REMOVAL/REPAIR/INSTALLATION (CONT) - TM-9-2320-279-34-2_201Steering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_202f. Installation. - TM-9-2320-279-34-2_203g. Follow-on Maintenance - TM-9-2320-279-34-2_20412-6.SLAVE STEERING GEAR AND PITMAN ARM REMOVAL/REPAIR/INSTALLATIONSteering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_206b. Disassemble.Steering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_20812-6. SLAVE STEERING GEAR AND PITMAN ARM REMOVAL/REPAIR/INSTALLATION (CONT).e. Assembly12-6. SLAVE STEERING GEAR AND PITMAN ARM REMOVAL/REPAIR/INSTALLATION (CONT)Steering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_212f. Installation.g. Follow-on Maintenance.Section IV. STEERING PUMPb. Disassembly. - TM-9-2320-279-34-2_21612-7. STEERING PUMP REMOVAL/REPAIR/iNSTALLATION (CONT)c. Cleaning/Inspection12-7. STEERING PUMP REMOVAL/REPAIR/INSTALLATION (CONT)f. Follow-on Maintenance - TM-9-2320-279-34-2_22012-7.1. STEERING PUMP REMOVAL/REPAIR/iNSTALLATION (M984E 1 )b. Disassembly. - TM-9-2320-279-34-2_22212-7.1. STEERING PUMP REMOVAL/REPAIR/iNSTALLATION (M984E1) (CONT).Steering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_224d. Assembly. - TM-9-2320-279-34-2_225Steering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_226e. Installation - TM-9-2320-279-34-2_22712-7.2. STEERING/TENSIONER MANIFOLD AND BRACKET REMOVAL/REPAIR/INSTALLATION (M984E1).a . R e m o v a l - TM-9-2320-279-34-2_229b. Disassembly. - TM-9-2320-279-34-2_230c. Cleaning/Inspection. - TM-9-2320-279-34-2_231Steering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_232e. Installation - TM-9-2320-279-34-2_233Section V. STEERING SYSTEM ADJUSTMENTSSteering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_23512-9. STEERING TOE-IN ADJUSTMENTa. Adjustment.Steering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_238Steering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_23912-10. STEERING SYSTEM ALINEMENT.a. Alinement.Steering System Maintenance Instructions (Cont) - TM-9-2320-279-34-2_24212-10. STEERING SYSTEM ALINEMENT (CONT).C H A P T E R 1 3 F R A M E M A I N T E N A N C ESection II. FRAME ASSEMBLY MAINTENANCE13-3. FRONT CAB SUPPORTS REMOVAL/INSTALLATIONa. b . c. Removal.13-4. RADIATOR SUPPORT REMOVAL/INSTALLATION.13-4. RADIATOR SUPPORT REMOVAL/INSTALLATION (CONT).b. Installation - TM-9-2320-279-34-2_25013-5. ENGINE SUPPORT REMOVAL/INSTALLATION.a . R e m o v a l . - TM-9-2320-279-34-2_25213-5. ENGINE SUPPORT REMOVAL/INSTALLATION (CONT)b. Installation. - TM-9-2320-279-34-2_254c. Follow-on Maintenance. - TM-9-2320-279-34-2_25513.6 LIFT BRACKET ASSEMBLIES REMOVAL/INSTALLATION13-6. LIFT BRACKET ASSEMBLIES REMOVAL/INSTALLATION (CONT).b. Installation - TM-9-2320-279-34-2_25813-7. TRANSMISSION SUPPORT REMOVAL/lNSTALLATION.a . R e m o v a l. - TM-9-2320-279-34-2_260b. Installation - TM-9-2320-279-34-2_261c. Follow-on Maintenance. - TM-9-2320-279-34-2_26213-8. TRANSFER CASE SUPPORT ASSEMBLY REMOVAL/INSTALLATIONFrame Maintenance Instructions (Cont) - TM-9-2320-279-34-2_264b. Installation. - TM-9-2320-279-34-2_26513-9. SPRING HANGER REMOVAL/INSTALLATION.a. Front Tandem Spring Hangers Removal.b. Front tandem Spring Hangers Installation.d. Rear Tandem Spring Hangers Installation.13-10. FRONT CROSSMEMBER REMOVAL/INSTALLATIONa . R e m o v a l. - TM-9-2320-279-34-2_271b. Installation. - TM-9-2320-279-34-2_272c. Follow-on Maintenance. - TM-9-2320-279-34-2_27313-11. FRONT TANDEM CROSSMEMBER REMOVAL/INSTALLATION.13-11. FRONT TANDEM CROSSMEMBER REMOVAL/INSTALLATION (CONT)b.Installationc. Follow-on Maintenance. - TM-9-2320-279-34-2_27713-12. FRONT TANDEM GUSSETS REMOVAl/INSTALLATION.a. Lower Left Gusset Removedc. Upper Left Gusset Removal. - TM-9-2320-279-34-2_280e. Lower Right Gusset Removal. - TM-9-2320-279-34-2_281g. Upper Right Gusset Removal.3-13. FRONT INTERMEDIATE CROSSMEMBER REMOVAL/INSTALLATION (M977, M978, M984, M985).b. Installation. - TM-9-2320-279-34-2_28413-14. FRONT INTERMEDIATE CROSSMEMBER REMOVAL/INSTALLATION (M983)13-15. FRONT INTERMEDIATE GUSSETS REMOVAL/lNSTALLATlON (M983)a. Removal. - TM-9-2320-279-34-2_28713-15.1. FRONT INTERMEDIATE CROSSMEMBER REMOVAL/INSTALLATION (M984E1).13-15.1. Front INTERMEDIATE CROSSMEMBER REMOVAL/INSTALLATION (M984E1)b. Installation. - TM-9-2320-279-34-2_29013-16. REAR INTERMEDIATE CROSSMEMBER REMOVAL/INSTALUTION (M977, M978, M984, M985, M985E1)a. Removal. - TM-9-2320-279-34-2_29213-17. REAR INTERMEDIATE CROSSMEMBER REMOVAL/INSTALLATION (M983)13-17.1. REAR INTERMEDIATE CROSSMEMBER REMOVAL/INSTALLATION (M984E1)a. Removal - TM-9-2320-279-34-2_295Frame Maintenance Instructions (Cont) - TM-9-2320-279-34-2_29613-17.1. REAR INTERMEDIATE CROSSMEMBER REMOVAL/INSTALLATION (M984E1) (cont)b. Installation. - TM-9-2320-279-34-2_29813-17.1. REAR INTERMEDIATE CROSSMEMBER REMOVAL/INSTALMTION (M984E1) (CONT) - TM-9-2320-279-34-2_299Frame Maintenance Instructions (Cont) - TM-9-2320-279-34-2_30013-17.1. REAR INTERMEDIATE CROSSMEMBER REMOVAL/INSTALMTION (M984E1) (CONT) - TM-9-2320-279-34-2_30113-18. REAR TANDEM CROSSMEMBER REMOVAL/iNSTALLATION.a. Removal. - TM-9-2320-279-34-2_303Frame Maintenance Instructions (Cont) - TM-9-2320-279-34-2_30413-18. REAR TANDEM CROSSMEMBER REMOVAL/iNSTALLATION. (cont)b. Installation. - TM-9-2320-279-34-2_30613-18. REAR TANDEM CROSSMEMBER REMOVAL/iNSTALLATION. (cont)c. Follow-on Maintenance - TM-9-2320-279-34-2_30813-18.1. REAR TANDEM CROSSMEMBER REMOVAL/INSTALLATION (M984E1).b. Installation - TM-9-2320-279-34-2_31013-19. REAR TANDEM GUSSETS REMOVAL/INSTALLATION (M977, M985, M985E1 , M978).d. Upper Left Gusset Installatione. Lower Right Gusset Removal. - TM-9-2320-279-34-2_3133-20. REAR TANDEM GUSSETS REMOVAL/INSTALLATION (M983)a. Lower Left Gusset Removalc. Upper Left Gusset Removal. - TM-9-2320-279-34-2_316g. Upper Right Gusset Removal. 13-21. REAR TANDEM GUSSSET REMOVAL / INSTALLATION (M984)a. Lower Left Gusset Removal.e. Lower Right Gusset Removal.13-22. REAR CROSSMEMBER REMOVAL/INSTALLATION (M977, M985).b. Installation - TM-9-2320-279-34-2_32213-23. REAR CROSSMEMBER REMOVAL/lNSTALLATlON (M978)Frame Maintenance Instructions (Cont) - TM-9-2320-279-34-2_324b. Installation - TM-9-2320-279-34-2_325Frame Maintenance Instructions (Cont)13-23. REAR CROSSMEMBER REMOVAL/INSTALLATION (M978) (CONT)c. Follow-on Maintenance - TM-9-2320-279-34-2_32813-24. REAR CROSSMEMBER REMOVAL/INSTALLATION (M983, M984).Frame Maintenance Instructions (Cont) - TM-9-2320-279-34-2_33013-24. REAR CROSSMEMBER REMOVAL/INSTALIATION (M983) (M984) (CONT)Frame Maintenance Instructions (Cont) - TM-9-2320-279-34-2_332b. Installation. - TM-9-2320-279-34-2_333Frame Maintenance Instructions (Cont) - TM-9-2320-279-34-2_33413-24. REAR CROSSMEMBER REMOVAL/INSTALLATION (M983, M984) (CONT)13-24.1. REAR CROSSMEMBER REMOVAL/lNSTALLATlON (M984E1)a. Removal - TM-9-2320-279-34-2_337b. Installation - TM-9-2320-279-34-2_33813-24.1. REAR CROSSMEMBER REMOVAL/INSTALLATION (M984E1) (CONT).13-25. PUMP SUPPORT ASSEMBLY REMOVAL/INSTALLATION (M978)a. Removal. - TM-9-2320-279-34-2_34113-26. 2500 GALLON TANK MOUNT REMOVAL/INSTALLATION (M978).13-26. 2500 GALLON TANK MOUNT REMOVAL/INSTALLATION (M978) (CONT)13-27. CRANE MOUNTING BRACKETS REMOVAL/INSTALLATION (M977, M985)b. Installation - TM-9-2320-279-34-2_34513-28. CRANE MOUNTING SUPPORTS REMOVAL/INSTALLATION (M983).a. Removal. - TM-9-2320-279-34-2_347Frame Maintenance Instructions (Cont) - TM-9-2320-279-34-2_348b. Installation. - TM-9-2320-279-34-2_349c. Follow-on Maintenance. - TM-9-2320-279-34-2_35013-29. CRANE MOUNTING SUPPORTS REMOVAL/INSTALLATION (M984).13.30. CRANE MOUNTING BRACKETS REMOVAL/INSTALLATION (M985E1)b. Installation. - TM-9-2320-279-34-2_35313-30.1 RETRIEVER TOWING SUPPORT ASSEMBLY REMOVAL/INSTALLATION (M984E1).13-30.1 RETRIEVER TOWING SUPPORT ASSEMBLY REMOVAL/INSTALLATION (M984E1) (CONT).b. Installation. - TM-9-2320-279-34-2_35613-30.1 RETRIEVER TOWING SUPPORT ASSEMBLY REMOVAL/INSTALLATION (M984E1) (CONT).Frame Maintenance Instructions (Cont) - TM-9-2320-279-34-2_358c. Follow-on Maintenance13-30.2. RETRIEVER LIFT CYLINDER REMOVAL/INSTALLATION (M984E1).13-30.2. RETRIEVER LIFT CYLINDER REMOVAL/INSTALLATION (M984E1 ) (CONT)b. Installation. - TM-9-2320-279-34-2_362c. Follow-on Maintenance. - TM-9-2320-279-34-2_363a. Disassembly - TM-9-2320-279-34-2_36413-30.3. RETRIEVER LIFT CYLINDER REPAIR (M984E1) (CONT)b. Cleaning and Inspection.13-30.3. RETRIEVER LIFT CYLINDER REPAIR (M984E1) (CONT).d. Follow-on Maintenance. - TM-9-2320-279-34-2_36813-30.4. RETRIEVER TOW CYLINDERS AND PIVOT BRACKETS REMOVAL/INSTALLATION (M984E1 )Frame Maintenance Instructions (Cont) - TM-9-2320-279-34-2_37013-30.5 RETRIEVER TOW CYLINDER REPAIR (M984E1)Frame Maintenance Instructions (Cont) - TM-9-2320-279-34-2_372b. Cleaning and Inspection13-30.5. RETRIEVER TOW CYLINDER REPAIR (M984E1) (CONT)d. Follow-on MaintenanceSection Ill. FIFTH WHEEL ASSEMBLYb. Installation. - TM-9-2320-279-34-2_379a. Removal. - TM-9-2320-279-34-2_38013-33. PLATE ASSEMBLY COMPENSATOR REPAIR (M983).b. Cleaning/lnspection. - TM-9-2320-279-34-2_382c. Assembly - TM-9-2320-279-34-2_38313 34. FIFTH WHEEL REPAIR - 2-INCH f51 MM) KINGPIN (M983).b. Cleaning/lnspection.c. Assembly. - TM-9-2320-279-34-2_38613-34. FIFTH WHEEL REPAIR - 2-INCH (51 MM) KINGPIN (M983) (CONT)Frame Maintenance Instructions (Cont) - TM-9-2320-279-34-2_38813-34. FIFTH WHEEL REPAIR 2-INcH (51 MM) KINGPIN (M983) (CONT).13-35. FIFTH WHEEL REPAIR 3.5-INCH (89 MM) KINGPIN (M983)b. Cleaning/Inspection - TM-9-2320-279-34-2_391c. Assembly. - TM-9-2320-279-34-2_39213-35. FIFTH WHEEL REPAIR 3.5-INCH (89 MM) KINGPIN (M983) (CONT)d. Follow-on Maintenance. CHAPTER 14 SUSPENSION MAINTENANCEa. Front Spring Removal.b. Rear Spring Removal (M984EI).14-2. SPRING REMOVAL/REPAIR/lNSTALLATION(CONT).jc. Front and Rear Spring Disassemblye. Front and Rear Spring Assembly.Suspension Maintenance Instructions (Cont)f. Front Spring Installation.9. Rear Spring Installation (M984E1).h. Follow-on Maintenance.Section III. LATERAL TORQUE ROD AND EQUALIZER BEAMS14-4. LATERAL TORQUE ROD REMOVAL/INSTALLATION (CONT)b. Installation - TM-9-2320-279-34-2_40814-5. EQUALIZER BEAM ASSEMBLY (FRONT TANDEM) REMOVAL/REPAIR/ INSTALLATION.a. Removed.14-5. EQUALIZER BEAM ASSEMBLY (FRONT TANDEM) REMOVAL/REPAIR/ INSTALLATION. (cont)b. Disassembly - TM-9-2320-279-34-2_412d. Assembly - TM-9-2320-279-34-2_413Suspension Maintenance Instructions (Cont) - TM-9-2320-279-34-2_41414-6. Equalizer BEAM ASSEMBLY (REAR TANDEM) REMOVAL/REPAlR/lNSTALLATION a. Removal - TM-9-2320-279-34-2_416b. Installation - TM-9-2320-279-34-2_41714-6.1. EQUALIZER BEAM ASSEMBLY (REAR TANDEM) (MODEL 650) REMOVAL/INSTALLATION (M984E1)b. Installation - TM-9-2320-279-34-2_41914-6.2. EQUALIZER BEAM ASSEMBLY (REAR TANDEM) REPAIR.a. Disassembly - TM-9-2320-279-34-2_421b. Cleaning/Inspection - TM-9-2320-279-34-2_42214-6.2. EQUALIZER BEAM ASSEMBLY (REAR TANDEM) REPAIR (CONT)d. Follow-on Maintenance - TM-9-2320-279-34-2_42414-7. REAR TENDEM SUSPENSION ALINEMENT Suspension Maintenance Instructions (Cont)CHAPTER 15 CAB AND BODY MAINTENANCEa . R e m o v a lCab and Body Maintenance Instructions (Cont) - TM-9-2320-279-34-2_43015-2. CAB REMOVAL/iNSTALLATION (CONT) - TM-9-2320-279-34-2_431Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-34-2_43215-2. CAB REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-34-2_433Cab and Body Maintenance Instructions (Cont]6. InstallationCab and Body Maintenance Instructions (Cont) - TM-9-2320-279-34-2_43615-2. CAB REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-34-2_437Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-34-2_43815-2. CAB REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-34-2_439Cob and Body Maintenance Instructions (Cont)Follow-on Maintenance15-3. DEFROSTER PLENUM REMOVAL/INSTALLATION15-3. DEFROSTER PLENUM REMOVAL/INSTALLATION (CONT)b. Installation. - TM-9-2320-279-34-2_44415-3. DEFROSTER PLENUM REMOVAL/INSTALLATION [CONT).15-4. DEFROSTER NOZZLE REMOVAL/INSTALLATIONb. Installation - TM-9-2320-279-34-2_44715-5. INSULATION REMOVAL/INSTALLATION15-5. INSULATION REMOVAL/INSTALLATION (CONT).Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-34-2_45015-5. INSULATION REMOVAL/INSTALLATION (CONT).Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-34-2_45215-6. STATIC GROUND REEL REPAIR (M978).a. Disassembly. - TM-9-2320-279-34-2_45415-6. STATIC GROUND REEL REPAIR (M978) (CONT). - TM-9-2320-279-34-2_455Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-34-2_456b. Cleaning/Inspection. - TM-9-2320-279-34-2_457c. Assembly. - TM-9-2320-279-34-2_45815-6. STATIC GROUND REEL REPAIR (M978) (CONT). - TM-9-2320-279-34-2_459Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-34-2_46015-7. H1 AND H2 FUEL TRANSFER HOSE REEL REPAIR (M978)a. Disassembly. - TM-9-2320-279-34-2_46215-7. H1 AND H2 FUEL TRANSFER HOSE REEL REPAIR (M978) (CONT).b. Cleaning/Inspection - TM-9-2320-279-34-2_46415-7. H1 AND H2 FUEL TRANSFER HOSE REEL REPAIR (M978) (CONT)15-8. HAV HAND ACTUATED CONTROL VALVE HOSE REEL REPAIR (M978)a. Disassembly - TM-9-2320-279-34-2_467Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-34-2_46815-8. HAV HAND ACTUATED CONTROL VALVE HOSE REEL REPAIR (M978) (CONT). - TM-9-2320-279-34-2_469b. Cleaning/Inspection. - TM-9-2320-279-34-2_47015-8. HAV HAND ACTUATED CONTROL VALVE HOSE REEL REPAIR (M978) (CONT). - TM-9-2320-279-34-2_471Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-34-2_47215-9. CARGO BODY FLOOR HATCH REMOVAL/INSTALLATION (M977, M985)a. Removal. - TM-9-2320-279-34-2_47415-10. CARGO BODY REMOVAL/INSTALLATION (M977, M985, M985E1)6. Installation1 5 - 1 0 . CARGO BODY REMOVAL/INSTALLATION (M977, M985, M98SE1) (CONT).15-11. CARGO BODY MOUNTING BRACKETS REMOVAL/INSTALLATION (M977, M985)a . l l Removal.b. Installation - TM-9-2320-279-34-2_48015-12. WOOD SILL REMOVAL/INSTALLATION (M977, M985).15-13. PUMP MODULE REMOVAL/INSTALLATION (M978).15-13. PUMP MODULE REMOVAL/INSTALLATION (M978) (CONT) - TM-9-2320-279-34-2_483Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-34-2_48415-13. PUMP MODULE REMOVAL/INSTALLATION (M978) (CONT).Cab and Body Maintenance Instructions (Cent)b. Installation. - TM-9-2320-279-34-2_487Cab and Body Maintenance Instructions (Cont)15-13. PUMP MODULE REMOVAL/INSTALLATION (M978) (CONT)Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-34-2_49015-13. PUMP MODULE REMOVAL/INSTALLATION (M978) (CONT) - TM-9-2320-279-34-2_49115-14. 2500 GALLON TANK REMOVAL/INSTALLATION (M978)a. Removal - TM-9-2320-279-34-2_493Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-34-2_49415-14. 2500 GALLON TANK REMOVAL/INSTALLATION (M978) (CONT). - TM-9-2320-279-34-2_495b. Installation - TM-9-2320-279-34-2_496Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-34-2_49815-14. 2500 GALLON TANK REMOVAL/INSTALLATION (M978) (CONT). - TM-9-2320-279-34-2_499Cab and Body Maintenance Instructions (Cont)c. Follow-on Maintenance - TM-9-2320-279-34-2_50115-15. TANK VENT REMOVAL/INSTALLATION (M978).b. Installation - TM-9-2320-279-34-2_50315-16. WRECKER BODY REMOVAL/lNSTALLATlON (M984) (CONT)b. Installation - TM-9-2320-279-34-2_50615-17. WRECKER BODY MOUNTING BRACKETS REMOVAL / lNSTALLATlON (M984)15-18. WOOD SILL REMOVAL/INSTALLATION (M984).a. Removal. - TM-9-2320-279-34-2_509CHAPTER 16 WINCH MAINTENANCESection II. SELF-RECOVERY WINCHWinch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_512b. Cleaning/Inspection. - TM-9-2320-279-34-2_513c. Assembly. - TM-9-2320-279-34-2_51416-2. SELF-RECOVERY WINCH DRUM REPAIR (CONT).d. Follow-on Maintenance. - TM-9-2320-279-34-2_51616-3. SELF-RECOVERY WINCH HYDRAULIC MOTOR REMOVAL/iNSTALLATION.c. Installation. - TM-9-2320-279-34-2_518a. Disassembly. - TM-9-2320-279-34-2_519b. Cleaning/lnspection16-4. SELF-RECOVERY WINCH HYDRAULIC MOTOR REPAIR (CONT).d. Follow-on Maintenance. - TM-9-2320-279-34-2_52216-5. SELF-RECOVERY WINCH COUNTERBALANCE VALVE REMOVAL/INSTALLATION.16-6. SELF-RECOVERY WINCH COUNTERBALANCE VALVE REPAIR 16-7. SELF-RECOVERY WINCH BRAKE REMOVAL/INSTALLATIONa. Removal. - TM-9-2320-279-34-2_52616-8. SELF-RECOVERY WINCH BRAKE REPAIRWinch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_528c. Assembly - TM-9-2320-279-34-2_529Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_530Section Ill. HEAVY-DUTY WINCHa. Removal. - TM-9-2320-279-34-2_53216-10. HEAVY-DUTY WINCH REMOVAL/INSTALLATION (M984).16-10.1. HEAVY-DUTY WINCH CABLE SHEAVE REMOVAL/REPAIR/INSTALLATIONa. Removal. - TM-9-2320-279-34-2_535Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_536c. Cleaning/Inspection.Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_53816-10.2. HEAVY DUTY WINCH AND BRACKETS REMOVAL/lNSTALLATIONa. Removal. - TM-9-2320-279-34-2_540b. Installation. - TM-9-2320-279-34-2_54116-10.3. FAIRLEAD TENSIONER ASSEMBLY REMOVAL/REPAIR/INSTALLATION AND ADJUSTMENTa. Removal. - TM-9-2320-279-34-2_543Winch Maintenance Instructions (Cont)b. Disassembly.d. Assembly - TM-9-2320-279-34-2_54616-10.3. FAIRLEAD Tensioner ASSEMBLY REMOVAL/REPAIR/INSTALLATION AND ADJUSTMENT (CONT)Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_54816-10.3. FAIRLEAD TENSIONER ASSEMBLY REMOVAL/REPAIR/lNSTALLATION AND ADJUSTMENT (CONT)16-11. HEAVY-DUTY WINCH REPAIR (M984).a. Disassembly. - TM-9-2320-279-34-2_551Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_55216-11. HEAVY-DUTY WINCH REPAIR (M984) (CONT).Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_55416-11. HEAVY-DUTY WINCH REPAIR (M984) (CONT) - TM-9-2320-279-34-2_555b. Cleaning/Inspection - TM-9-2320-279-34-2_55616-11. HEAVY-DUTY WINCH REPAIR (M984) (CONT) - TM-9-2320-279-34-2_557Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_55816-11. HEAVY-DUTY WINCH REPAIR (M984) (CONT)Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_56016-11. HEAVY-DUTY WINCH REPAIR (M984) (CONT) - TM-9-2320-279-34-2_561Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_562d. Follow-on Maintenance - TM-9-2320-279-34-2_56316-11.1. HEAVY-DUTY WINCH REPAIR (M984E1).Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_565Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_56616-11.1. HEAVY-DUTY WINCH REPAIR (M984E1) (CONT)Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_568c. Assembly - TM-9-2320-279-34-2_569Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_57016-11.1. HEAVY-DUTY WINCH REPAIR (M984E1 ) (CONT)Winch Maintenance Instructions (Cont)16-11.1. HEAVY-DUTY WINCH REPAIR (M984E1) (CONT)d. Follow-on Maintenance. - TM-9-2320-279-34-2_57416-12. HEAVY-DUTY WINCH DRUM REPAIR (M984)a. Disassembly. - TM-9-2320-279-34-2_57616-12. HEAVY-DUTY WINCH DRUM REPAIR (M984) (CONT)b. Cleaning/Inspection - TM-9-2320-279-34-2_578c. Assembly. - TM-9-2320-279-34-2_579Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_58016-12. HEAVY-DUTY WINCH DRUM REPAIR (M984) (CONT).16-13. HEAVY-DUTY WINCH HYDRAULIC MOTOR REMOVAL/INSTALLATION (M984)16-13.1. HEAVY-DUTY WINCH HYDRAULIC MOTOR REMOVAL/lNSTALLATlONb. Installation. - TM-9-2320-279-34-2_58416-13.1. HEAVY-DUTY WINCH HYDRAULIC MOTOR REMOVAL/lNSTALLATION (CONT)16-14. HEAVY-DUTY WINCH HYDRAULIC MOTOR REPAIR (M984)16-14. HEAVY-DUTY WINCH HYDRAULIC MOTOR REPAIR (M984) (CONT)Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_588b. Cleaning/Inspection. - TM-9-2320-279-34-2_589Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_59016-14. HEAVY-DUTY WINCH HYDRAULIC MOTOR REPAIR (M984) (CONT)Winch Maintenance Instructions (Cont)Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_594b. Cleaning/Inspection. - TM-9-2320-279-34-2_595Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_59616-14.1 HEAVY-DUTY WINCH HYDRAULIC MOTOR (P/N 73077) REPAIR (CONT)16-14.2 HEAVY-DUTY WINCH HYDRAULIC MOTOR (P/N V12-80TSSHS 000 A080/031 ACI01l-096/050-000) REPAIR.16-14.2 HEAVY-DUTY WINCH HYDRAULIC MOTOR (P/N V12-80TSSHS 000 A080/031 ACI01I-096/050-000) REPAIR (CONT) - TM-9-2320-279-34-2_599Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_60016-14.2 HEAVY-DUTY WINCH HYDRAULIC MOTOR (P/N V12-80TSSHS 000 A080/031 ACI01l-096/050-000) REPAIR (CONT)Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_602b. Cleaning/Inspection. - TM-9-2320-279-34-2_603c. Assembly. - TM-9-2320-279-34-2_60416-14.2 HEAVY-DUTY WINCH HYDRAULIC MOTOR (P/N V12-80TSSHS 000 A080/031 ACI01I-096/050-100) REPAIR (CONT).Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_60616-14.2 HEAVY-DUTY WINCH HYDRAULIC MOTOR (P/N V12-80TSSHS 000 A080/031 ACI01I-096/050-000) REPAIR (CONT) - TM-9-2320-279-34-2_607Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_608HYDRAULIC CIRCUITd. Adjustment16-15. HEAVY-DUTY WINCH COUNTERBALANCE VALVE REMOVAL/REPAlR/lNSTALLATlON (M984)b. Disassembly. - TM-9-2320-279-34-2_612Table 16-1. Compression Spring, Pop et Spring, and Spool Spring Load-Height Specifications.16-15.1. HEAVY-DUTY WINCH COUNTERBALANCE VALVE REMOVAL/REPAIR/ INSTALLATIONa. Removal. - TM-9-2320-279-34-2_615b. Disassembly. - TM-9-2320-279-34-2_616d. Assembly. - TM-9-2320-279-34-2_61716-16. HEAVY-DUTY WINCH BRAKE REMOVAL/REPAIR/lNSTALLATION (M984)a. Removal. - TM-9-2320-279-34-2_619c. Cleaning/Inspection - TM-9-2320-279-34-2_620d. Assembly. - TM-9-2320-279-34-2_621e. Installation. - TM-9-2320-279-34-2_62216-17. HEAVY-DUTY WINCH BRAKE REMOVAL/REPAIR/INSTALLATIONb. Disassembly. - TM-9-2320-279-34-2_624c. Cleaning/Inspection. - TM-9-2320-279-34-2_625d. Assembly. - TM-9-2320-279-34-2_626Winch Maintenance Instructions (Cont) - TM-9-2320-279-34-2_627e. Installation. - TM-9-2320-279-34-2_62816-18. FAIRLEAD/TENSIONER MOTOR REMOVAL/REPAIR/INSTALLATION (M984E1)c. Cleaning/Inspection. - TM-9-2320-279-34-2_630d. Assembly. - TM-9-2320-279-34-2_631e. Installation - TM-9-2320-279-34-2_632INDEX - TM-9-2320-279-34-2_633INDEX (CONT) - TM-9-2320-279-34-2_634INDEX (CONT) - TM-9-2320-279-34-2_635INDEX (CONT) - TM-9-2320-279-34-2_636INDEX (CONT) - TM-9-2320-279-34-2_637INDEX (CONT) - TM-9-2320-279-34-2_638INDEX (CONT) - TM-9-2320-279-34-2_639INDEX (CONT) - TM-9-2320-279-34-2_640INDEX (CONT) - TM-9-2320-279-34-2_641