TM-9-2320-279-34-1 M977 Series 8x8 Heavy Expanded Mobility Tactical Trucks (HEMTT) Manual

CHAPTER 1 INTRODUCTION
Figure 1-2. M978 Fuel Tanker Vehicle
Figure 1-3. M983 Tractor Vehicle with Crane
Figure 1-5. M984 Wrecker-Recovery Vehicle
Figure 1-7. M985 Cargo Vehicle
Table 1-1. Nomenclature Cross-Reference
Section II. EQUIPMENT DESCRIPTION AND DATA
c. Crane Operating Instruction Plate Locations
CHAPTER 2 MAINTENANCE   INSTRUCTIONS
Section Ill. TROUBLESHOOTING
Table 2-1. Troubleshooting Fault Symptom Index (Cont)
Table 2-1. Troubleshooting Fault Symptom Index (Cont)
Automatic shifts occur at too high speed
Boom lowers under load or will not hold load
Crane jerks when operated
Load drives hoist motor
Swing motor noisy
Table 2-3. Troubleshooting
TRANSMISSION - TM-9-2320-279-34-1_49
1. TRANSMISSION OIL TEMPERATURE GAGE STAYS OVER 250 F (121 C)
2.   TRANSMISSION   NOISY
2.   TRANSMISSION   NOISY   (CONT).
3. T R A N S M I S S I O N    ( C O N T ) T R A N S M I S S I O N    W I L L    N O T    S H I F T    I N T O    G E A R ,    S L I P S    O U T    O F    G E A R ,    O R    O P E R A T ES E R R A T I C A L L Y
4 .   O I L   L E A K I N G   A T   C O N V E R T E R   H O U S I N G .
5. EXCESSIVE    CREEP    IN    FIRST    AND    REVERSE.
6 .    A U T O M A T I C    S H I F T S    O C U R    A T    T O O    H I G H    A    S P E E D
7 .   A U T O M A T I C   S H I F T S   O C C U R   A T   T O O   L O W   A   S P E E D   O R   S H I F T S   R O U G H.
8 .    V E H I C L E    M O V E S    I N    N E U T R A L .
1 0 .    H I G H    S T A L L    S P E E D
H Y D R A U L I C    S Y S T EM
3. RETRIEVER OR CRANE CYLINDERS DO NOT OPERATE SMOOTHLY OR WILL NOT LIFT LOAD (CONT)
4. ONE OR MORE HYDRAULIC CIRCUITS INOPERATIVE (FAIRLEAD TENSIONER, STEERING )
TM-9-2320-279-34-1_63
TM-9-2320-279-34-1_64
5. STEERING IS NOT SMOOTH (SEIZING, BINDING) (M984E1) (CONT)
TANKER SYSTEM
SELF-RECOVERY WINCH
HEAVY-DUTY WINCH (M984)
HEAVY-DUTY WINCH (M984E1)
2. WINCH WILL NOT PULL LOAD
4. WINCH WILL NOT OPERATE IN EITHER DIRECTION .
5. WINCH OPERATES IN ONLY ONE DIRECTION
6. WINCH HIGH SPEED DOES NOT OPERATE OR WINCH DOES NOT SHIFT TO LOWER SPEED UNDER HEAVY LOAD
6. WINCH HIGH SPEED DOES NOT OPERATE OR WINCH DOES NOT SHIFT TO LOWER SPEED UNDER HEAVY LOAD (CONT)
7. FAIRLEAD TENSIONER MOTOR DOES NOT OPERATE
7. FAIRLEAD TENSIONER MOTOR DOES NOT OPERATE (CONT) - TM-9-2320-279-34-1_76
7. FAIRLEAD TENSIONER MOTOR DOES NOT OPERATE (CONT) - TM-9-2320-279-34-1_77
Figure   2-2.   Main   Control   Valve   (M983)
Figure   2-3.   Outrigger   Control   Valve   (M983)
Figure 2-4. System Back Pressure (No Load) (M983)
1. CRANE CHATTERS WHEN NEARING MAXIMUM TRAVEL IN ANY FUNCTION OR WHEN OPERATING WITH NEARC MAXIMUM LOAD
Figure 2-5. Pressure Tester Setup (M983)
2. hOIST OPERATES SLOWLY OR WILL NOT LIFT LOAD
3. HOIST WILL NOT HOLD LOAD
4. HOIST WILL NOT LOWER LOAD
5. BOOM EXTENSIONS NO.3 AND NO.4 WILL NOT EXTEND OR WILL NOT FULLY EXTEND
6. BOOM EXTENSIONS NO.3 AND NO.4 WILL NTO HOLD LOAD EXTENDED OR RETRACTED OR CREEPS
8. BOOM EXTENSION NO.1 OR NO.2 WILL NOT EXTEND OR WILL NOT FULLY EXTEND
9. BOOM EXTENSION NO.1 OR NO.2 WILL NOT HOLD LOAD EXTENDED OR RETRATED, OR CREEPS
10. BOOM EXTENSIONS NO.1 AND NO.2 WILL NOT RETRACT OR WILL NOT FULLY RETRACT
11. BOOM WILL NOT LOWER OR WILL NOT LOWER COMPLETELY
11. BOOM WILL NOT LOWER OR WILL NOT LOWER COMPLETELY (CONT)
12. BOOM WILL NOT GO TO MAXIMUM HEIGHT
13. BOOM WILL NOT LIFT LOAD
13. BOOM WILL NOT LIFT LOAD (CONT)
14. BOOM LOWERS UNDER LOAD OR WILL NOT HOLD LOAD
15. CRANE WILL NOT UNFOLD COMPLETELY (CONT)
16. CRANE WILL NOT FOLD COMPLETELY OR FOLDS SLOWLY (CONT)
17. CRANE FOLDS TOO QUICKLY (FALLS WHEN FOLDING )
18. BOOM MOVES SLOWLY (CONT) - TM-9-2320-279-34-1_100
18. BOOM MOVES SLOWLY (CONT) - TM-9-2320-279-34-1_101
18. BOOM MOVES SLOWLY (CONT) - TM-9-2320-279-34-1_102
19. CRANE DOES NOT ROTATE
22. OUTRIGGER WILL NOT EXTEND OR RETRACT
22. OUTRIGGER WILL NOT EXTEND OR RETRACT (CONT)
23. OUTRIGGER WILL NOT SUPPORT LOAD OR CREEPS UPWARD
24. CRANE OPERATING LEVERS NOT MOVING IN REMOTE CONTROL.
24. CRANE OPERATING LEVERS NOT MOVING IN REMOTE CONTROL. (CONT)
Figure   2-6.   Power   Distribution   Board   Wiring   Diagram   (M983).
25. CRANE WILL MOT OPERATE IN ONE OR MORE REMOTE CONTROL FUNCTIONS
Figure   2-7.   12V   Electric   Motor   Tester   Circuit   Schematic   (M983).
Figure 2-8. 12V Electric Motor Tester Circuit Wiring Diagram (M983).
26. ONE FUNCTION ROD RETURNS TO NUETRAL, BUT DOES NOT RESPOND TO CONTROLLER
26. ONE FUNCTION ROD RETURNS TO NUETRAL, BUT DOES NOT RESPOND TO CONTROLLER (CONT) - TM-9-2320-279-34-1_114
26. ONE FUNCTION ROD RETURNS TO NUETRAL, BUT DOES NOT RESPOND TO CONTROLLER (CONT) - TM-9-2320-279-34-1_115
27. CRANE OPERATION NOT SMOOTH IN REMOTE CONTROL MODE
27. CRANE OPERATION NOT SMOOTH IN REMOTE CONTROL MODE (CONT).
28. CONTROL RODS DO NOT MOVE COMPLETELY IN OR OUT
28. CONTROL RODS DO NOT MOVE COMPLETELY IN OR OUT (CONT)
29. CRANE WILL NOT RAISE OR EXTEND IN REMOTE OPERATION, BUT WILL LOWER AND RETRACT, AND SWING WORKS IN BOTH DIRECTIONS (OVERLOAD PROTECTION CIRCUIT MALFUNCTION)
29. CRANE WILL NOT RAISE OR EXTEND IN REMOTE OPERATION, BUT WILL LOWER AND RETRACT, AND SWING WORKS IN BOTH DIRECTIONS (OVERLOAD PROTECTION CIRCUIT MALFUNCTION) (CONT) - TM-9-2320-279-34-1_121
29. CRANE WILL NOT RAISE OR EXTEND IN REMOTE OPERATION, BUT WILL LOWER AND RETRACT, AND SWING WORKS IN BOTH DIRECTIONS (OVERLOAD PROTECTION CIRCUIT MALFUNCTION) (CONT) - TM-9-2320-279-34-1_122
29. CRANE WILL NOT RAISE OR EXTEND IN REMOTE OPERATION, BUT WILL LOWER AND RETRACT, AND SWING WORKS IN BOTH DIRECTIONS (OVERLOAD PROTECTION CIRCUIT MALFUNCTION) (CONT) - TM-9-2320-279-34-1_123
29. CRANE WILL NOT RAISE OR EXTEND IN REMOTE OPERATION, BUT WILL LOWER AND RETRACT, AND SWING WORKS IN BOTH DIRECTIONS (OVERLOAD PROTECTION CIRCUIT MALFUNCTION) (CONT) - TM-9-2320-279-34-1_124
30. NO VISUAL OR AUDIBLE TILT ALARMS
31. CRANE OUTRRIGER EXTENDED LIGHT DOES NOT WORK
32. REMOTE CONTROLLER OPERATING, BUT CRANE WILL NOT MOVE
32. REMOTE CONTROLLER OPERATING, BUT CRANE WILL NOT MOVE (CONT)
33. CRANE STARTS TO MOVE AS SOON AS REMOTE CONTROLLER IS CONNECTED AND TURNED ON
MATERIAL HANDLING CRANE (M977, M985, M984E1)
1. CRANE WILL NOT OPERATE MANUALLY OR WITH REMOTE CONTROL (CONT) - TM-9-2320-279-34-1_131
1. CRANE WILL NOT OPERATE MANUALLY OR WITH REMOTE CONTROL (CONT) - TM-9-2320-279-34-1_132
2. OUTRIGGER OPERATING SLOW OR ERRATIC
3. OUTRIGGER BEAM WILL NOT EXTEND OR RETRACT
4. OUTRIGGER LEG (LEFT OR RIGHT) WILL NOT SUPPORT LOAD OR EXTEND AND RETRACT
5. MAST RAISES OR LOWERS ERRATICALLY, SLOWLY, OR WILL NOT RAISE AND LOWER
5. MAST RAISES OR LOWERS ERRATICALLY, SLOWLY, OR WILL NOT RAISE AND LOWER (CONT)
6. MAST WILL NOT HOLD RAISE POSITION
7. BOOM OPERATES ABNORMALLY, SLOWLY, WILL NOT TELESCOPE IN OR OUT, OR RAISE, OR LOWER.
7. BOOM OPERATES ABNORMALLY, SLOWLY, WILL NOT TELESCOPE IN OR OUT, OR RAISE, OR LOWER. (CONT) - TM-9-2320-279-34-1_140
7. BOOM OPERATES ABNORMALLY, SLOWLY, WILL NOT TELESCOPE IN OR OUT, OR RAISE, OR LOWER. (CONT) - TM-9-2320-279-34-1_141
7. BOOM OPERATES ABNORMALLY, SLOWLY, WILL NOT TELESCOPE IN OR OUT, OR RAISE, OR LOWER. (CONT) - TM-9-2320-279-34-1_142
7. BOOM OPERATES ABNORMALLY, SLOWLY, WILL NOT TELESCOPE IN OR OUT, OR RAISE, OR LOWER. (CONT) - TM-9-2320-279-34-1_143
7. BOOM OPERATES ABNORMALLY, SLOWLY, WILL NOT TELESCOPE IN OR OUT, OR RAISE, OR LOWER. (CONT) - TM-9-2320-279-34-1_144
7. BOOM OPERATES ABNORMALLY, SLOWLY, WILL NOT TELESCOPE IN OR OUT, OR RAISE, OR LOWER. (CONT) - TM-9-2320-279-34-1_145
7. BOOM OPERATES ABNORMALLY, SLOWLY, WILL NOT TELESCOPE IN OR OUT, OR RAISE, OR LOWER. (CONT) - TM-9-2320-279-34-1_146
8. BOOM OPERATION ERRATIC WHEN TELESCOPING IN - TM-9-2320-279-34-1_147
8. BOOM OPERATION ERRATIC WHEN TELESCOPING IN - TM-9-2320-279-34-1_148
9. BOOM WILL NOT TELESCOPE OUT
10. BOOM WILL NOT TELESCOPE IN.
11. BOOM RAISES OR LOWERS SLOWLY
11. BOOM RAISES OR LOWERS SLOWLY (CONT)
12. BOOM WILL NOT RAISE
12. BOOM WILL NOT RAISE (CONT) - TM-9-2320-279-34-1_154
12. BOOM WILL NOT RAISE (CONT) - TM-9-2320-279-34-1_155
13. BOOM WILL NOT LOWER (M977, M984E1)
14. BOOM WILL NOT HOLD LOAD
15. HOIST WILL NOT RAISE LOAD
15. HOIST WILL NOT RAISE LOAD (CONT) - TM-9-2320-279-34-1_159
15. HOIST WILL NOT RAISE LOAD (CONT) - TM-9-2320-279-34-1_160
15. HOIST WILL NOT RAISE LOAD (CONT) - TM-9-2320-279-34-1_161
16. HOIST WILL NOT LOWER
16. HOIST WILL NOT LOWER (CONT)
17. HOIST OPERATION SLOW WHEN LOWERING OR RAISING
18. HOIST WILL NOT HOLD LOAD
20. SWING OPERATION SLOW OR ERRATIC IN BOTH DIRECTIONS
20. SWING OPERATION SLOW OR ERRATIC IN BOTH DIRECTIONS (CONT)
20. SWING OPERATION SLOW OR ERRATlC IN BOTH DIRECTIONS (CONT)
21. SWING OPERATION ERRATIC OR SLOW IN ONE DIRECTION ONLY
21. SWING OPERATION ERRATIC OR SLOW IN ONE DIRECTION ONLY (CONT). - TM-9-2320-279-34-1_170
21. SWING OPERATION ERRATIC OR SLOW IN ONE DIRECTION ONLY (CONT). - TM-9-2320-279-34-1_171
22. SWING SYSTEM WILL NOT WORK
22. SWING SYSTEM WILL NOT WORK (CONT)
23. SWING MOTOR CONTINUES TO OPERATE WHEN SWING CONTROL IS IN NEUTRAL POSITION
24. SWING MOTOR NOISY
2 5 .    C R A N E    C O N T R O L S    S T I C K I N G    O R    C O N T R O L    W I L L    N O T    M O V E
26. CRANE BOUNCES OR JERKS OR DOES NOT OPERATE SMOOTHLY WHEN CRANE CONTROLS DOES NOT OPERATE SMOOTHLY WHEN CRANE CONTROLS ARE OPERATED OR RETURNED TO NEUTRAL
27. REMOTE CONTROLLER WILL NOT OPERATE CRANE IN ONE FUNCTION
27. REMOTE CONTROLLER WILL NOT OPERATE CRANE IN ONE FUNCTION (CONT)
27. REMOTE CONTROLLER WILL NOT OPERATE CRANE IN ONE FUNCTION (CONT)
RETRIEVAL SYSTEM
1. LIFT CYLINDER WILL NOT LIFT LOAD (CONT)
2. LIFT CYLINDER WILL NOT EXTEND (CONT)
ARCTIC HEATER KIT
Section IV. MAINTENANCE PROCEDURES
2-8. GENERAL MAINTENANCE INSTRUCTIONS (CONT)
Maintenance Procedures (Cont)
2 - 9 . LUBRICATION   INSTRUCTIONS
2-10. PREPARATION FOR STORAGE AND SHIPMENT
CHAPTER 3     E N G I N E    M A I N T E N A N C E
Section III. ENGINE ASSEMBLY
a. Removal - TM-9-2320-279-34-1_192
3-3.    ENGINE    REMOVAL/INSTALLATION    (CONT)
Engine    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_194
3-3. ENGINE REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-34-1_195
Engine Maintenance Instructions (Cont) - TM-9-2320-279-34-1_196
3-3.   ENGINE   REMOVAL/lNSTALLATION   (CONT)
Engine    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_198
3-3. ENGINE REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-34-1_199
Engine    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_200
3-3. ENGINE REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-34-1_201
Engine Maintenance Instructions (Cont) - TM-9-2320-279-34-1_202
b.     Installation - TM-9-2320-279-34-1_203
Engine Maintenance Instructions (Cont) - TM-9-2320-279-34-1_204
3-3. ENGINE REMOVAL/lNSTALLTlON (CONT)
Engine Maintenance Instructions (Cont) - TM-9-2320-279-34-1_206
3-3. ENGINE REMOVAL/lNSTALLTlON (CONT)
Engine   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_208
3-3. ENGINE REMOVAL/INSTALLATION (CONT).
Engine   Maintenance   Instructions   (Cont)
3-3. ENGINE REMOVAL/INSTALLATION (CONT).
Engine   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_212
E n g i n e    M a i n t e n a n c e    I n s t r u c t i o n s    ( C o n t)
Engine   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_214
3-3.   ENGINE   REMOVAL/lNSTALLATlON   (CONT).
Engine   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_216
3-4. ENGINE TO ENGINE STAND INSTALLATION / REMOVAL
a.    Install Engine on Stand
3-4. ENGINE TO ENGINE STAND INSTALLATION / REMOVAL (CONT)
b. Remove Engine from Stand
c.    Follow- on Maintenance
C H A P T E R 4 F U E L    S Y S T E M    M A I N T E N A N C E
4-2. THROTTLE TREADLE VALVE REPAIR (CONT)
c. Assembly - TM-9-2320-279-34-1_224
C H A P T E R    5 C O O L I N G    S Y S T E M    M A I N T E N A N C E
5-2. RADIATOR REPAIR (CONT)
b. Test and Repair
d. Follow-on Maintenance - TM-9-2320-279-34-1_228
CHAPTER 6 ELECTRICAL SYSTEM MAINTENANCE
Section   II.   ALTERNATOR   AND   STARTER
Electrical   System   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_231
6-2. ALTERNATOR REPAIR (CONT) - TM-9-2320-279-34-1_232
Electrical System Maintemance Instructions (Cont) - TM-9-2320-279-34-1_233
6-2. ALTERNATOR REPAIR (CONT) - TM-9-2320-279-34-1_234
b . Testing.
6-2. ALTERNATOR REPAIR (CONT).
d. Assembly - TM-9-2320-279-34-1_237
6-2. ALTERNATOR REPAIR (CONT).
Electrical System Maintemance Instructions (Cont) - TM-9-2320-279-34-1_239
6-2. ALTERNATOR REPAIR (CONT).
Electrical System Maintenance Instructions (Cont) - TM-9-2320-279-34-1_241
6-2. ALTERNATOR REPAIR (CONT)
6-2.1.   24V ALTERNATOR REPAIR
6-2.1. 24-VOLT ALTERNATOR REPAIR (CONT)
Electrical System Maintenance Instructions (Cont) - TM-9-2320-279-34-1_245
6-2.1. 24-VOLT ALTERNATOR REPAIR (CONT). - TM-9-2320-279-34-1_246
Electrical System Maintenance Instructions (Cont) - TM-9-2320-279-34-1_247
b. Testing
Electrical System Maintenance Instructions (Cont) - TM-9-2320-279-34-1_249
6-2.1. 24-VOLT ALTERNATOR REPAIR (CONT) - TM-9-2320-279-34-1_250
d. Assembly - TM-9-2320-279-34-1_251
6-2.1. 24-VOLT ALTERNATOR REPAIR (CONT) - TM-9-2320-279-34-1_252
Electrical System Maintenance Instructions (Cont) - TM-9-2320-279-34-1_253
6-2.1. 24-VOLT ALTERNATOR REPAIR (CONT). - TM-9-2320-279-34-1_254
Electrical System Maintenance Instructions (Cont) - TM-9-2320-279-34-1_255
e. Follow-On Maintenance.
6-3. STARTER SOLENOID REMOVAL/INSTALLATION.
6-3. STARTER SOLENOID REMOVAL/INSTALLATION. (cont)
b.     Installation. - TM-9-2320-279-34-1_259
c. Follow-on Maintenance - TM-9-2320-279-34-1_260
6-4. STARTER MOTOR REPAIR AND TESTING
6-4. STARTER MOTOR REPAIR AND TESTING (CONT)
Electrical   System   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_263
6-4. STARTER MOTOR REPAIR AND TESTING (CONT) - TM-9-2320-279-34-1_264
Electrical   System   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_265
6-4. STARTER MOTOR REPAIR AND TESTING (CONT) - TM-9-2320-279-34-1_266
b. Cleaning / Inspection - TM-9-2320-279-34-1_267
c. Testing
d. Assembly - TM-9-2320-279-34-1_269
6-4. STARTER MOTOR REPAIR AND TESTING (CONT) - TM-9-2320-279-34-1_270
Electrical   System   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_271
6-4. STARTER MOTOR REPAIR AND TESTING (CONT) - TM-9-2320-279-34-1_272
Electrical System Maintenance Instructions (Cent)
6-4. STARTER MOTOR REPAIR AND TESTING (CONT) - TM-9-2320-279-34-1_274
lectrical   System   Maintenance   Instructions   (Cont)
Electrical   System   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_276
e. Follow-on Maintenance - TM-9-2320-279-34-1_277
S e c t i o n   I l l .   C R A N E   S Y S T E M   E L E C T R I C A L
b. Installation - TM-9-2320-279-34-1_279
6-5. VISUAL AND AUDIBLE LEVEL WARNING INDICATORS REMOVAL / INSTALLATION (M983) (CONT)
6-6. OUTRIGGER EXTENDED SWITCH REMOVAL / INSTALLATION (M983)
b. Installation - TM-9-2320-279-34-1_282
6-7. TILT WARNING ALARM SWICH REMOVAL / INSTALLATION (M983)
a. Removal - TM-9-2320-279-34-1_284
b. Installation - TM-9-2320-279-34-1_285
6-8. CRANE CONTROL DISTRIBUTION BOARD REMOVAL / INSTALLATION (M983)
Electrical   System   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_287
c. Installation - TM-9-2320-279-34-1_288
d. Follow-on Maintenance - TM-9-2320-279-34-1_289
6-9. POWER INTERCONNECTING CABLES REMOVAL / INSTALLATION (M983)
Electrical   System   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_291
6-9. POWER INTERCONNECTING CABLES REMOVAL / INSTALLATION (M983) (CONT) - TM-9-2320-279-34-1_292
c. Installation - TM-9-2320-279-34-1_293
6-9. POWER INTERCONNECTING CABLES REMOVAL / INSTALLATION (M983) (CONT) - TM-9-2320-279-34-1_294
d. Follow-on Maintenance - TM-9-2320-279-34-1_295
6-10. TILT ALARM BOX REMOVAL / INSTALLATION (M983)
6-11. JUNCTION BOX AND CONNECTOR REMOVAL / REPAIR / INSTALLATION (M977, M985)
a. Removal - TM-9-2320-279-34-1_298
Electrical    System    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_299
b .   D i s a s s e m b l y
Electrical System Maintenance Instructions (Cont) - TM-9-2320-279-34-1_301
c. A s s e m b l y .
Electrical    System    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_303
6-11. JUNCTION BOX AND CONNECTOR REMOVAL / REPAIR / INSTALLATION (M977, M985) (cont)
Electrical    System    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_305
6 - 1 1 . 1 .    J U N C T I O N    B O X    A N D    C O N N E C T O R    R E M O V A L / R E P A I R / I N S T A L L A T I O N    ( M 9 8 4 E 1 )
a .    R e m o v a l - TM-9-2320-279-34-1_307
6 - 1 1 . 1 . J U N C T I O N B O X A N D C O N N E C T O R R E M O V A L / R E P A I R / I N S T A L L A T I O N ( M 9 8 4 E 1 ) (CONT)
Electrical    System    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_309
c .   A s s e m b l y
Electrical    System    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_311
6 - 1 2 .     C R A N E     O V E R L O A D     S E N S O R     S W I T C H E S     R E M O V A l / I N S T A L L A T I O N     ( M 9 7 7 , M 9 8 5 )
a .    M a i n    O v e r l o a d    S w i t c h    R e m o v a l
6 - 1 2 .    C R A N E    O V E R L O A D    S E N S O R    S W I T C H E S    R E M O V A L / I N S T A L L A T I O N    ( M 9 7 7 ,    M 9 8 5) (CONT).
Figure   6-2.   Reduced   Overload   and   Mast  Overload    Switch    Wiring.
e .    M a s t    O v e r l o a d    S w i t c h R e m o v a l    ( M 9 7 7    o n l y )
f .    M a s t    O v e r l o a d    S w i t c h    I n s t a l l a t i o n    ( M 9 77 o n l y )
6 - 1 2 . 1 .    C R A N E    O V E R L O A D    S E N S O R    S W I T C H E S    A N D    P L A T E    A N D    T E R M I N A L    B O X R E M O V A L / I N S T A L L A T I O N ( M 9 8 4 E 1 )
Electrical    System    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_319
6 - 1 2 . 1 . C R A N E O V E R L O A D S E N S O R S W I T C H E S A N D P L A T E A N D T E R M I N A L B O X R E M O V A L / I N S T A L L A T I O N ( M 9 8 4 E 1 ) (CONT)
b .    I n s t a l l a t i o n .
6 - 1 2 . 1 .    C R A N E    O V E R L O A D    S E N S O R    S W I T C H E S    A N D    P L A T E    A N D    T E R M I N A L    B OX R E M O V A L / I N S T A L L A T I O N    ( M 9 8 4 E 1 )    ( C O N T )
Electrical System Maintenance   Instructions   (Cont)
6 - 1 2 . 1 . C R A N E O V E R L O A D S E N S O R S W I T C H E S A N D P L A T E A N D T E R M I N A L B OX R E M O V A L / I N S T A L L A T I O N ( M 9 8 4 E 1 ) ( C O N T )
c.    Follow-on    Maintenance.
S e c t i o n    I V .    W I R I N G    H A R N E S S E S
Electrical    System    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_327
6 - 1 3 . C A B W I R I N G H A R N E S S R E M O V A L / I N S T A L L A T I O N (CONT)
Electrical    System    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_329
6 - 1 3 .    C A B    W I R I N G    H A R N E S S    R E M O V A L / I N S T A L L A T I O N    ( C O N T )
Electrical   System   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_331
6 - 1 3 .    C A B    W I R I N G    H A R N E S S    R E M O V A L / I N S T A L L A T I O N    ( C O N T )
Electrical    System    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_333
6 - 1 3 .    C A B    W I R I N G    H A R N E S S    R E M O V A L / I N S T A L L A T I O N    ( C O N T )
b .    I n s t a l l a t i o n
6 - 1 3 .    C A B    W I R I N G    H A R N E S S    R E M O V A L / I N S T A L L A T I O N    ( C O N T )
Electrical    System    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_337
6 - 1 3 .    C A B    W I R I N G    H A R N E S S    R E M O V A L / I N S T A L L A T I O N    ( C O N T )
Electrical    System    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_339
6 - 1 3 .    C A B    W I R I N G    H A R N E S S    R E M O V A L / I N S T A L L A T I O N    ( C O N T )
Electrical    System    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_341
6 - 1 3 .    C A B    W I R I N G    H A R N E S S    R E M O V A L / I N S T A L L A T I O N    ( C O N T )
6-14.    ENGINE WIRING HARNESS REMOVAL/INSTALLATION.
a .    R e m o v a l
Electrical    System    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_345
1 6 - 1 4 .    E N G I N E    W I R I N G    H A R N E S S    R E M O V A L / I N S T A L L A T I O N    ( C O N T )
Electrical   System   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_347
6-14. ENGINE WIRING HARNESS REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-34-1_348
Electrical   System   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_349
6-14. ENGINE WIRING HARNESS REMOVAL/lNSTALLATION (CONT)
Electrical    System    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_351
b.     Installation. - TM-9-2320-279-34-1_352
Electrical System Maintenance Instructions (Cont) - TM-9-2320-279-34-1_353
6-14. ENGINE WIRING HARNESS REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-34-1_354
Electrical   System   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_355
6-14. ENGINE WIRING HARNESS REMOVAL/INSTALLATION (CONT)
Electrical    System    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_357
6 - 1 4 .    E N G I N E    W I R I N G    H A R N E S S    R E M O V A L / I N S T A L L A T I O N    ( C O N T )
c .   F o l l o w - o n   M a i n t e n a n c e .
6 - 1 5 .    C H A S S I S    W I R I N G    H A R N E S S    R E M O V A L / i N S T A L L A T I O N
Electrical Systems Maintenance Instructions (Cont) - TM-9-2320-279-34-1_361
6 - 1 5 .   C H A S S I S   W I R I N G   H A R N E S S   R E M O V A L / I N S T A L L A T I O N   ( C O N T )
Electrical    Systems    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_363
6 - 1 5 .    C H A S S I S    W I R I N G    H A R N E S S    R E M O V A L / I N S T A L L A T I O N    ( C O N T )
Electrical Systems Maintenance Instructions (Cont)
6 - 1 5 .    C H A S S I S    W I R I N G    H A R N E S S    R E M O V A L / I N S T A L L A T I O N    ( C O N T )
Electrical Systems Maintenance Instructions (Cont) - TM-9-2320-279-34-1_367
6 - 1 5 .    C H A S S I S    W I R I N G    H A R N E S S    R E M O V A L / I N S T A L L A T I O N    ( C O N T )
b. Installation - TM-9-2320-279-34-1_369
6-15.    CHASSIS WIRING HARNESS REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-34-1_370
Electrical    Systems    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_371
6-15. CHASSIS WIRING HARNESS REMOVAL/INSTALLATION (CONT)
Electrical    Systems    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_373
Electrical    Systems    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_374
Electrical    Systems    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_375
6-15.    CHASSIS WIRING HARNESS REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-34-1_376
Electrical    Systems    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_377
6-15.1. CHASIS WIRING HARNESS REMOVAL / INSTALLATION (M984E1)
Electrical   System   Maintenance   (Cont) - TM-9-2320-279-34-1_379
6-15.1. CHASSIS WIRING HARNESS REMOVAL/INSTALLATION (M984E1) (CONT)
Electrical   System   Maintenance   (Cont) - TM-9-2320-279-34-1_381
6-15.1. CHASSIS WIRING HARNESS REMOVAL/INSTALLATION (M984E1) (CONT) - TM-9-2320-279-34-1_382
Electrical System Maintenance (Cont) - TM-9-2320-279-34-1_383
b. Installation - TM-9-2320-279-34-1_384
Electrical System Maintenance (Cont) - TM-9-2320-279-34-1_385
6-15.1. CHASSIS WIRING HARNESS REMOVAL/INSTALLATION (M984E1) (CONT) - TM-9-2320-279-34-1_386
Electrical System Maintenance (Cont) - TM-9-2320-279-34-1_387
6-15.1. CHASSIS WIRING HARNESS REMOVAL/INSTALLATION (M984E1) (CONT)
Electrical System Maintenance (Cont) - TM-9-2320-279-34-1_389
c.   Follow-on   Maintenance. - TM-9-2320-279-34-1_390
6-16.    CHASSIS/ENGINE WIRING HARNESS REMOVAL/INSTALLATION
b. Installation - TM-9-2320-279-34-1_393
6-16.    CHASSIS/ENGINE WIRING HARNESS REMOVAL/INSTALLATION (CONT)
6-17. STE / ICE WIRING HARNESS REMOVAL / INSTALLATION - TM-9-2320-279-34-1_395
6-17. STE / ICE WIRING HARNESS REMOVAL / INSTALLATION - TM-9-2320-279-34-1_396
Electrical    System    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_397
b. Installation - TM-9-2320-279-34-1_398
Electrical System Maintenance Instructions (Cont) - TM-9-2320-279-34-1_399
6-17. STE / ICE WIRING HARNESS REMOVAL / INSTALLATION (cont)
6-18.    HIGH MOUNT STOP LAMP HARNESS REMOVAL/INSTALLATION (M978)
b.   Installation - TM-9-2320-279-34-1_402
c.    Follow-on Maintenance - TM-9-2320-279-34-1_403
CHAPTER 7 TRANSMISSION   MAINTENANCE
7 - 2 .   G E N E R A L   M A I N T E N A N C E   I N S T R U C T I O N S   ( C O N T )
Section III. SHIFT TOWER
a. Disassembly - TM-9-2320-279-34-1_408
b. Cleaning / Inspections
c. Assembly - TM-9-2320-279-34-1_410
d.   Follow-on   Maintenance - TM-9-2320-279-34-1_411
Section IV. TRANSMISSION ASSEMBLY
a. Removal - TM-9-2320-279-34-1_413
7-4. TRANSMISSION REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-34-1_414
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_415
Transmission    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_416
7-4. TRANSMISSION REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-34-1_417
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_418
7-4. TRANSMISSION REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-34-1_419
Transmission     Maintenance     Instructions     (Cont)
7-4. TRANSMISSION REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-34-1_421
Transmission Maintenance Instructions (Cont)
7-4. TRANSMISSION REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-34-1_423
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_424
b.    Installation - TM-9-2320-279-34-1_425
Transmission    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_426
7-4. TRANSMISSION REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-34-1_427
Transmission   Maintenance   Instructions  (Cont)
7-4. TRANSMISSION REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-34-1_429
Transmission    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_430
7-4. TRANSMISSION REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-34-1_431
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_432
17-4. TRANSMISSION REMOVAL/INSTALLATION (CONT)
Transmission    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_434
17-4. TRANSMISSION REMOVAL/INSTALLATION (CONT)
Transmission   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_436
17-4. TRANSMISSION REMOVAL/INSTALLATION (CONT)
c. Follow-on Maintenance - TM-9-2320-279-34-1_438
7-5. TRANSMISSION INSTALLATION / REMOVAL FROM TRANSMISSION STAND
7-5. TRANSMISSION INSTALLATION / REMOVAL FROM TRANSMISSION STAND (CONT)
b. Removal of Transmission from Stand
7-6. FLYWHEEL ASSEMBLY REMOVAL / REPAIR / INSTALLATION
Transmission    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_443
7-6. FLYWHEEL ASSEMBLY REMOVAL / REPAIR / INSTALLATION (CONT)
b. Disassembly - TM-9-2320-279-34-1_445
7-6. FLYWHEEL ASSEMBLY REMOVAL / REPAIR / INSTALLATION (CONT) - TM-9-2320-279-34-1_446
c. Cleaning / Inspection - TM-9-2320-279-34-1_447
d. Assembly - TM-9-2320-279-34-1_448
Transmission   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_449
7-6. FLYWHEEL ASSEMBLY REMOVAL / REPAIR / INSTALLATION (CONT) - TM-9-2320-279-34-1_450
e. Installation - TM-9-2320-279-34-1_451
f. Follow-on Maintenance - TM-9-2320-279-34-1_452
7-7. TORQUE CONVERTER STATOR REMOVAL/REPAIR/INSTALLATION.
C. Cleaning/Inspection. - TM-9-2320-279-34-1_454
e .   I n s t a l l a t i o n
7-8. TORQUE CONVERTER PUMP REMOVAL/REPAIR/INSTALLATION
b. Disassembly - TM-9-2320-279-34-1_457
c. Cleaning / Inspection - TM-9-2320-279-34-1_458
e. Installation - TM-9-2320-279-34-1_459
7-8. TORQUE CONVERTER PUMP REMOVAL/REPAIR/INSTALLATION (CONT)
7-9.    TORQUE    CONVERTER    HOUSING    REMOVAL/REPAlR/lNSTALLATION
a. Removal. - TM-9-2320-279-34-1_462
b. Disassembly - TM-9-2320-279-34-1_463
7-8. TORQUE CONVERTER PUMP REMOVAL/REPAIR/INSTALLATION (CONT)
Transmission   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_465
c. Cleaning/Inspection. - TM-9-2320-279-34-1_466
d .   A s s e m b l y
7-8. TORQUE CONVERTER PUMP REMOVAL/REPAIR/INSTALLATION (CONT) - TM-9-2320-279-34-1_468
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_469
7-8. TORQUE CONVERTER PUMP REMOVAL/REPAIR/INSTALLATION (CONT) - TM-9-2320-279-34-1_470
e. Installation - TM-9-2320-279-34-1_471
7-8. TORQUE CONVERTER PUMP REMOVAL/REPAIR/INSTALLATION (CONT) - TM-9-2320-279-34-1_472
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_473
7-10.    TRANSMISSION HOUSING REPAIR
a.    Disassembly. - TM-9-2320-279-34-1_475
b.    Cleaning/Inspection. - TM-9-2320-279-34-1_476
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_477
Section V. OIL PAN AND INTERNAL FILTER
a .   R e m o v a l
b.    Installation. - TM-9-2320-279-34-1_480
c. Follow-on Maintenance - TM-9-2320-279-34-1_481
7-12.   INTERNAL   FILTER   ELEMENT   REMOVAL/INSTALLATION
Section VI. GEAR UNIT AND MAIN SHAFT
7-13. GEAR UNIT AND MAIN SHAFT ASSEMBLY REMOVAL/REPAIR/ INSTALLATION (CONT). - TM-9-2320-279-34-1_484
b. Disassembly - TM-9-2320-279-34-1_485
7-13. GEAR UNIT AND MAIN SHAFT ASSEMBLY REMOVAL/REPAIR/ INSTALLATION (CONT). - TM-9-2320-279-34-1_486
Transmission   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_487
c. Cleaning/Inspection - TM-9-2320-279-34-1_488
d.   Assembly. - TM-9-2320-279-34-1_489
7-13. GEAR UNIT AND MAIN SHAFT ASSEMBLY REMOVAL/REPAIR/ INSTALLATION (CONT)
Transmission   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_491
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_492
7-13. GEAR UNIT AND MAIN SHAFT ASSEMBLY REMOVAL/REPAIR/ INSTALLATION (CONT)
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_494
e.   Installation. - TM-9-2320-279-34-1_495
7-14. OUTPUT YOKE, DUST SHIELD, AND OIL SEAL REMOVAL / INSTALLATION
a. Removal - TM-9-2320-279-34-1_497
Section VII. CLUTCH ASSEMBLIES
7-15. FORWARD CLUTCH ASSEMBLY REMOVAL / REPAlR / INSTALLATION (CONT) - TM-9-2320-279-34-1_499
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_500
7-15. FORWARD CLUTCH ASSEMBLY REMOVAL / REPAlR / INSTALLATION (CONT) - TM-9-2320-279-34-1_501
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_502
7-15. FORWARD CLUTCH ASSEMBLY REMOVAL / REPAlR / INSTALLATION (CONT) - TM-9-2320-279-34-1_503
c. Cleaning/Inspection. - TM-9-2320-279-34-1_504
d.   Assembly. - TM-9-2320-279-34-1_505
Transmission   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_506
7-15. FORWARD CLUTCH ASSEMBLY REMOVAL / REPAlR / INSTALLATION (CONT) - TM-9-2320-279-34-1_507
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_508
7-15. FORWARD CLUTCH ASSEMBLY REMOVAL / REPAlR / INSTALLATION (CONT) - TM-9-2320-279-34-1_509
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_510
e. Installation. - TM-9-2320-279-34-1_511
f. Follow-on Maintenance. - TM-9-2320-279-34-1_512
7-16.    REAR COVER AND FIRST CLUTCH ASSEMBLY REMOVAL / REPAlR / lNSTALLATlON.
b. Disassembly. - TM-9-2320-279-34-1_514
7-16. REAR COVER AND FIRST CLUTCH ASSEMBLY REMOVAL / REPAlR / lNSTALLATlON. (CONT)
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_516
c. Cleaning/Inspection. - TM-9-2320-279-34-1_517
d.   Assembly. - TM-9-2320-279-34-1_518
7-16. REAR COVER AND FIRST CLUTCH ASSEMBLY REMOVAL / REPAlR / lNSTALLATlON. (CONT)
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_520
e. Installation - TM-9-2320-279-34-1_521
f. Follow-on   Maintenance
7-17.   FOURTH   CLUTCH   ASSEMBLY   REMOVAL / REPAlR / lNSTALLATlON.
b.   Disassembly. - TM-9-2320-279-34-1_524
c.Cleaning/Inspection.
Transmission   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_526
d.   Assembly - TM-9-2320-279-34-1_527
7-17. FOURTH CLUTCH ASSEMBLY REMOVAL / REPAlR / lNSTALLATlON (CONT)
e. Installation - TM-9-2320-279-34-1_529
7-18. THIRD CLUTCH AND CENTER SUPPORT HOUSING REMOVAL / REPAIR / INSTALLATION
a. Removal - TM-9-2320-279-34-1_531
b.   Disassembly. - TM-9-2320-279-34-1_532
c. Cleaning/Inspection - TM-9-2320-279-34-1_533
7-18. THIRD CLUTCH AND CENTER SUPPORT HOUSING REMOVAL / REPAIR / INSTALLATION (CONT)
Transmission   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_535
e .    I n s t a l l a t i o n
Transmission   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_537
7-19.   SECOND CLUTCH AND CENTER SUPPORT HOUSING REMOVAL/REPAIR/ INSTALLATION.
a. Removal. - TM-9-2320-279-34-1_539
c. Cleaning/Inspection. - TM-9-2320-279-34-1_540
Transmission   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_541
e .   I n s t a l l a t i o n
Section VIII. VALVES BODIES AND GOVERNOR
b. Disassembly - TM-9-2320-279-34-1_544
Transmission    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_545
7-20. CONTROL VALVE BODY REMOVAL/REPAlR/INSTALLATION (CONT) - TM-9-2320-279-34-1_546
Transmission   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_547
7-20. CONTROL VALVE BODY REMOVAL/REPAIR/INSTALLATION (CONT)
Transmission   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_549
7-20. CONTROL VALVE BODY REMOVAL/REPAIR/INSTALLATION (CONT). - TM-9-2320-279-34-1_550
Table    7-2.    Spring    Load-Length    Specifications
Second clutch trimmer   valve   (primary)
d. Assembly. - TM-9-2320-279-34-1_553
7-20. CONTROL VALVE BODY REMOVAL/REPAIR/INSTALLATION (CONT). - TM-9-2320-279-34-1_554
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_555
17-20. CONTROL VALVE BODY REMOVAL/REPAlR/lNSTALLATlON (CONT).
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_557
7-20. CONTROL VALVE BODY REMOVAL/REPAlR/INSTALLATION (CONT) - TM-9-2320-279-34-1_558
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_559
e. Installation. - TM-9-2320-279-34-1_560
Transmission Maintenance Instructions (Cont) - TM-9-2320-279-34-1_561
f. Follow-on Maintenance. - TM-9-2320-279-34-1_562
7-21. MODULATOR VALVE REMOVAL/INSTALLATION
7-22.   LOCKUP   CUTOFF   VALVE   BODY   REMOVAL/REPAlR/lNSTALLATlON
b .    D i s a s s e m b l y - TM-9-2320-279-34-1_566
b .    D i s a s s e m b l y - TM-9-2320-279-34-1_567
7-23.   GOVERNOR   REMOVAL/INSTALLATION
a. Removal. - TM-9-2320-279-34-1_569
CHAPTER 8 TRANSFER   CASE   MAINTENANCE
Section   II. TRANSFER   CASE   ASSEMBLY
Transfer    Case    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_573
8-2. TRANSFER CASE REMOVAL/lNSTALLATION (CONT). - TM-9-2320-279-34-1_574
8-2. TRANSFER CASE REMOVAL/lNSTALLATION (CONT). - TM-9-2320-279-34-1_575
Transfer    Case    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_576
b. Installation - TM-9-2320-279-34-1_577
Transfer Case Maintenance Instructions (Cont) - TM-9-2320-279-34-1_578
8-2. TRANSFER CASE REMOVAL/INSTALLATION (CONT).
Transfer    Case    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_580
c. Follow-on Maintenance - TM-9-2320-279-34-1_581
8-3.   TRANSFER   CASE   MOUNTING   BRACKETS   REMOVAL/lNSTALLATlON.
8-4. TRANSFER CASE REPAIR
Transfer    Case    Maintenance    Instructions    (Cont) - TM-9-2320-279-34-1_584
8-4. TRANSFER CASE REPAIR (CONT)
Transfer   Case   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_586
8-4. TRANSFER CASE REPAIR (CONT) - TM-9-2320-279-34-1_587
b.    CIeaning/lnspection.
a. Assembly.
Transfer   Case   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_590
8-4. TRANSFER CASE REPAIR (CONT) - TM-9-2320-279-34-1_591
Transfer Case Maintenance Instructions (Cont) - TM-9-2320-279-34-1_592
8-4. TRANSFER CASE REPAIR (CONT)
Transfer Case Maintenance Instructions (Cont) - TM-9-2320-279-34-1_594
8-4. TRANSFER CASE REPAIR (CONT) - TM-9-2320-279-34-1_595
Transfer   Case   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_596
8-4. TRANSFER CASE REPAIR (CONT) - TM-9-2320-279-34-1_597
d. Folllow-on Maintenance.
8-5. OIL SEAL REMOVAL/INSTALLATION
8-6.   TOP   INPUT   SHAFT   REPAIR
a.   Disassembly. - TM-9-2320-279-34-1_601
b. Cleaning / Inspection - TM-9-2320-279-34-1_602
c. Assembly
Transfer   Case   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_604
8 - 7 .   C E N T E R   S H A F T   R E P A IR
b. Cleaning / Inspection
8-8. LOWER REAR OUTPUT SHAFT REPAIR
a.   Disassembly. - TM-9-2320-279-34-1_608
8 - 9 . L O W E R F R O N T O U T P U T S H A F T R E P A I R.
a. Disassembly - TM-9-2320-279-34-1_610
8 - 9 . L O W E R F R O N T O U T P U T S H A F T R E P A I R. (cont).
8-10. UPPER   SHIFT   ROD   ASSEMBLY   REPAIR.
8-11. LOWER   SHIFT   ROD   ASSEMBLY   REPAIR.
a. Disassembly. - TM-9-2320-279-34-1_614
S e c t i o n   I I I .   T R A N S F E R   C A S E   C O N T R O L S
8-13. TRACTION CONTROL VALVE REPAIR
a. Disassembly - TM-9-2320-279-34-1_617
8-14. LOCKOUT   SHIFT   CHAMBER   REMOVAL/REPAIR/INSTALLATlON
8-14. LOCKOUT   SHIFT   CHAMBER   REMOVAL/REPAIR/INSTALLATlON (CONT)
b.    Disassembly. - TM-9-2320-279-34-1_620
c. Cleaning/Inspection - TM-9-2320-279-34-1_621
e. Installation. - TM-9-2320-279-34-1_622
8-15. LUBRICATION   PUMP   REMOVAL/INSTALLATION
a. Removal. - TM-9-2320-279-34-1_624
TM-9-2320-279-34-1_625
TM-9-2320-279-34-1_626
TM-9-2320-279-34-1_627
TM-9-2320-279-34-1_628
TM-9-2320-279-34-1_629
TM-9-2320-279-34-1_630
TM-9-2320-279-34-1_631
TM-9-2320-279-34-1_632
TM-9-2320-279-34-1_633
TM-9-2320-279-34-1_634
TM-9-2320-279-34-1_635
TM-9-2320-279-34-1_636
TM-9-2320-279-34-1_637
TM-9-2320-279-34-1_638
TM-9-2320-279-34-1_639
TM-9-2320-279-34-1_640
TM-9-2320-279-34-1_641
TM-9-2320-279-34-1_642
TM-9-2320-279-34-1_643
TM-9-2320-279-34-1_644
TM-9-2320-279-34-1_645
TM-9-2320-279-34-1_646
TM-9-2320-279-34-1_647
TM-9-2320-279-34-1_648
TM-9-2320-279-34-1_649
9-8. DIFFERENTIAL CARRIER COVER, AXLE NO. 2 REMOVAL/INSTALLATION.
Axles   No.   1   and   No.   2   Maintenance   lnstructions   (Cont) - TM-9-2320-279-34-1_651
b. Installation - TM-9-2320-279-34-1_652
Axles No. 1 and No. 2 Maintenance Instructions (Cont) - TM-9-2320-279-34-1_653
9-9.   DIFFERENTIAL   CARRIER   COVER,   AXLE   NO.   2   REPAIR.
a. Disassembly - TM-9-2320-279-34-1_655
9-9. DIFFERENTIAL CARRIER COVER, AXLE NO.2 REPAIR (CONT) - TM-9-2320-279-34-1_656
Axles   No.   1   and   No.   2   Maintenance   lnstructions   (Cont) - TM-9-2320-279-34-1_657
9-9. DIFFERENTIAL CARRIER COVER, AXLE NO.2 REPAIR (CONT) - TM-9-2320-279-34-1_658
b. Cleaning / Inspection - TM-9-2320-279-34-1_659
9-9. DIFFERENTIAL CARRIER COVER, AXLE NO.2 REPAIR (CONT) - TM-9-2320-279-34-1_660
Axles No. 1 and No. 2 Maintenance lnstructions (Cont)
9-9. DIFFERENTIAL CARRIER COVER, AXLE NO.2 REPAIR (CONT) - TM-9-2320-279-34-1_662
9-10. DIFFERENTIAL   CARRIER,   AXLE   NO.   2   REMOVAL/lNSTALLATlON.
a. Removal. - TM-9-2320-279-34-1_664
b.    Cleaning/Inspection. - TM-9-2320-279-34-1_665
d. Follow-on Maintenance. - TM-9-2320-279-34-1_666
9-11. DIFFERENTIAL   CARRIER.   AXLE   NO.   1   REPAIR.
a. Disassembly - TM-9-2320-279-34-1_668
9-11. DIFFERENTIAL CARRIER. AXLE NO. 1 REPAIR. (cont)
Axles    No.    1    and    No.    2    Maintenance    Instructions    (Cont)
9-11. DIFFERENTIAL CARRIER, AXLE NO.1 REPAIR (CONT) - TM-9-2320-279-34-1_671
b. Cleaning / Inspection - TM-9-2320-279-34-1_672
9-11. DIFFERENTIAL CARRIER, AXLE NO.1 REPAIR (CONT) - TM-9-2320-279-34-1_673
Axles   No.   1   and   No.2   Maintenance   lnstructions   (Cont)
9-11. DIFFERENTIAL CARRIER, AXLE NO.1 REPAIR (CONT) - TM-9-2320-279-34-1_675
Axles No. 1 and No.2 Maintenance lnstructions (Cont)
9-11. DIFFERENTIAL CARRIER, AXLE NO.1 REPAIR (CONT) - TM-9-2320-279-34-1_677
Axles No. 1 and No. 2 Maintenance lnstructions (Cont) - TM-9-2320-279-34-1_678
9-11. DIFFERENTIAL CARRIER, AXLE NO.1 REPAIR (CONT) - TM-9-2320-279-34-1_679
Axles   No.   1   and   No.   2   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_680
Axles   No.   1   and   No.   2   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_681
Axles   No.   1   and   No.   2   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_682
9-11. DIFFERENTIAL CARRIER, AXLE NO.1 REPAIR (CONT) - TM-9-2320-279-34-1_683
Axles No. 1 and No. 2 Maintenance Instructions (Cont) - TM-9-2320-279-34-1_684
9-12. DIFFERENTIAL CARRIER, AXLE NO.2 REPAIR
Axles   No.   1   and   No.   2   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_686
9-12. DIFFERENTIAL CARRIER, AXLE NO.2 REPAIR (CONT) - TM-9-2320-279-34-1_687
Axles   No.   1   and   No.   2   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_688
9-12. DIFFERENTIAL CARRIER, AXLE NO.2 REPAIR (CONT) - TM-9-2320-279-34-1_689
Axles No. 1 and No. 2 Maintenance Instructions (Cont) - TM-9-2320-279-34-1_690
9-12. DIFFERENTIAL CARRIER, AXLE NO.2 REPAIR (CONT) - TM-9-2320-279-34-1_691
Axles No. 1 and No. 2 Maintenance Instructions (Cont) - TM-9-2320-279-34-1_692
9-12. DIFFERENTIAL CARRIER, AXLE NO.2 REPAIR (CONT) - TM-9-2320-279-34-1_693
b. Cleaning/Inspection. - TM-9-2320-279-34-1_694
c.   Assembly - TM-9-2320-279-34-1_695
Axles   No.   1   and   No.   2   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_696
9-12. DIFFERENTIAL CARRIER, AXLE NO.2 REPAIR (CONT) - TM-9-2320-279-34-1_697
Axles   No.   1   and   No.   2   Maintenance   Instructions   (Cont) - TM-9-2320-279-34-1_698
9-12. DIFFERENTIAL CARRIER, AXLE NO.2 REPAIR (CONT) - TM-9-2320-279-34-1_699
Axles   No.   land   No.2   Maintenance   lnstructions   (Cont)
9-12. DIFFERENTIAL CARRIER, AXLE NO.2 REPAIR (CONT) - TM-9-2320-279-34-1_701
Axles No. land No.2 Maintenance lnstructions (Cont)
9-12. DIFFERENTIAL CARRIER, AXLE NO. 2 REPAIR (CONT).
Axles No. 1 and No. 2 Maintenance lnstructions (Cont) - TM-9-2320-279-34-1_704
9-12. DIFFERENTIAL CARRIER, AXLE NO. 2 REPAIR (CONT).
CORRECT PATTERN (NEW GEARING)
19-12. DIFFERENTIAL CARRIER, AXLE NO. 2 REPAIR (CONT).
Axles No. 1 and No. 2 Maintenance Instructions (Cont) - TM-9-2320-279-34-1_708
19-12.   DIFFERENTIAL   CARRIER,   AXLE   NO.   2   REPAIR   (CONT)
Axles No. 1 and No. 2 Maintenance Instructions (Cont) - TM-9-2320-279-34-1_710
Section   IV. B A L L   S O C K E T
a . Removal.
9-13. BALL   SOCKET   REMOVAL/INSTALLATION   (CONT)
Axles No. 1 and No. 2 Maintenance Instructions (Cont) - TM-9-2320-279-34-1_714
9-13. BALL SOCKET REMOVAL/INSTALLATION (CONT)
b.     Cleaning/Inspection - TM-9-2320-279-34-1_716
9-13.   BALL   SOCKET   REMOVAL/INSTALLATION   (CONT) - TM-9-2320-279-34-1_717
Axles No. 1 and No. 2 Maintenance lnstructions (Cont) - TM-9-2320-279-34-1_718
9-13.   BALL   SOCKET   REMOVAL/INSTALLATION   (CONT) - TM-9-2320-279-34-1_719
Axles No. 1 and No. 2 Maintenance Instructions (Cont) - TM-9-2320-279-34-1_720
9 - 1 3. BALL SOCKET REMOVAL/INSTALLATION (CONT)
Axles No. 1 and No. 2 Maintenance    Instructions    (Cont)
d. Follow-on Maintenance. - TM-9-2320-279-34-1_723
9-14. AXLES NO. 1 AND NO. 2 BALL, BUSHING, AND OIL SEAL REMOVAL/INSTALLATION.
b. Installation. - TM-9-2320-279-34-1_725
9-14. AXLES NO. 1 AND NO. 2 BALL, BUSHING, AND OIL SEAL REMOVAL/INSTALLATION (CONT).
INDEX - TM-9-2320-279-34-1_727
INDEX (CONT) - TM-9-2320-279-34-1_728
INDEX (CONT) - TM-9-2320-279-34-1_729
INDEX (CONT) - TM-9-2320-279-34-1_730
INDEX (CONT) - TM-9-2320-279-34-1_731
INDEX (CONT) - TM-9-2320-279-34-1_732
INDEX (CONT) - TM-9-2320-279-34-1_733
INDEX (CONT) - TM-9-2320-279-34-1_734
INDEX (CONT) - TM-9-2320-279-34-1_735
INDEX (CONT) - TM-9-2320-279-34-1_736

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