TM-9-2320-279-20-3 M977 Series 8x8 Heavy Expanded Mobility Tactical Trucks (HEMTT) Manual

Section    II. WINDSHIELD   WIPER/WASHER   MAINTENANCE
b.   Installation - TM-9-2320-279-20-3_33
a.   Removal - TM-9-2320-279-20-3_34
M978 Tanker Maintenance Instructions (Cont) - TM-9-2320-279-20-3_35
b.   Installation - TM-9-2320-279-20-3_37
18-3. WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATION (CONT).
Body Accessory Maintenance Instructions (Cont) - TM-9-2320-279-20-3_39
18-4.   WINDSHIELD   WASHER   RESERVOIR,   HOSES,   AND   NOZZLES REMOVAL/INSTALLATION.
Body Accessory Maintenance Instructions (Cont) - TM-9-2320-279-20-3_41
18-4.   WINDSHIELD   WASHER   RESERVOIR,   HOSES,   AND   NOZZLES REMOVAL / INSTALLATION (CONT).
Body Accessory Maintenance Instructions (Cont) - TM-9-2320-279-20-3_43
b. Installation. - TM-9-2320-279-20-3_44
Body Accessory Maintenance Instructions (Cont) - TM-9-2320-279-20-3_45
c. Follow-on    Maintenance
18-5.   WINDSHIELD   WASHER   ASSEMBLY   REPAIR   (MODEL   A).
18-5.1 WINDSHIELD   WASHER   ASSEMBLY   REPAIR   (MODEL   B).
Section   III.   SAFETY   ACCESSORIES
b. Installation - TM-9-2320-279-20-3_50
18-7. AIR HORN REMOVAL / INSTALLATION
a. Removal - TM-9-2320-279-20-3_52
18-8. WINDSHIELD   WASHER   CONTROL   VALVE   REMOVAL/INSTALLATION.
a.    Removal
18-9.   LEFT   AND   RIGHT   WINDSHIELD   WIPER   CONTROL   VALVE   REMOVAU INSTALLATION.
a. Removal. - TM-9-2320-279-20-3_56
18-9.1. WINDSHIELD WASHER SOLENOID VALVE (24V) REMOVAL/INSTALLATION
b.   Installation - TM-9-2320-279-20-3_58
c.    Follow-on Maintenance. - TM-9-2320-279-20-3_59
18-9.2. WINDSHIELD WIPER IDLER SHAFT REMOVAL/INSTALLATION
Body Accessory Maintenance Instructions (Cont) - TM-9-2320-279-20-3_61
b.   Installation. - TM-9-2320-279-20-3_62
c.    Follow-on Maintenance. - TM-9-2320-279-20-3_63
18-9.3. WINDSHIELD WIPER MOTOR (24V) REMOVAL/INSTALLATION
b.   Installation - TM-9-2320-279-20-3_65
c.    Follow-on Maintenance - TM-9-2320-279-20-3_66
18-9.4. WINDSHIELD WIPER/WASHER HARNESS (24V) REMOVAL/INSTALLATION.
18-9.4. WINDSHIELD WIPER/WASHER HARNESS (24V) REMOVAL/INSTALLATION (CONT)
Body Accessory Maintenance Instructions (Cont) - TM-9-2320-279-20-3_69
b.   Installation - TM-9-2320-279-20-3_70
Body Accessory Maintenance Instructions (Cont) - TM-9-2320-279-20-3_71
c.    Follow-on Maintenance. - TM-9-2320-279-20-3_72
18-9.5. WINDSHIELD WIPER/WASHER CONTROL SWITCH (24V) REMOVAL/INSTALLATION.
b.   Installation - TM-9-2320-279-20-3_74
18-10.    MIRROR ASSEMBLY REMOVAL/REPAIR/INSTALLATION.
b.    Disassembly. - TM-9-2320-279-20-3_76
d.    Installation. - TM-9-2320-279-20-3_77
18-11. SIDE MIRROR BRACKET REMOVAL / INSTALLATION
b. Installation - TM-9-2320-279-20-3_79
c. Follow-on Maintenance - TM-9-2320-279-20-3_80
18-12. RED REFLECTOR AND BRACKET REMOVAL / INSTALLATION
c. Removal (M978)
g. Removal (M984)
18-13. AMBER REFLECTORS REMOVAL / INSTALLATION
a. Removal - TM-9-2320-279-20-3_87
Section IV. FUEL HOSES, NOZZLES, AND CONTROL VALVES
a. Removal - TM-9-2320-279-20-3_89
18-15. FUEL TRANSFER HOSE REMOVAL/INSTALLATION (M978).
a.   Removal. - TM-9-2320-279-20-3_91
8-16. HAV   HAND   ACTUATED   CONTROL   VALVE   AND   AIRHOSE   ASSEMBLY REMOVAL/REPAIR/INSTALLATION     (M978)
b. Disassembly - TM-9-2320-279-20-3_93
c. Cleaning / Inspection - TM-9-2320-279-20-3_94
e.    Installation - TM-9-2320-279-20-3_95
Section   V.   HEATER   AND   DEFROSTER
18-17. HEATER HOSE REMOVAL / INSTALLATION (CONT)
b. Installation - TM-9-2320-279-20-3_98
18-18. HEATER CONTROL VALVE REMOVAL / INSTALLATION
a. Removal - TM-9-2320-279-20-3_100
b. Installation - TM-9-2320-279-20-3_101
18-19. HEATER RESISTOR REMOVAL / INSTALLATION
a. Removal - TM-9-2320-279-20-3_103
Body   Accessory   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_104
b. Installation - TM-9-2320-279-20-3_105
18-20. HEATER MOTOR REMOVAL / INSTALLATION
a. Removal - TM-9-2320-279-20-3_107
Body   Accessory   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_108
18-20. HEATER MOTOR REMOVAL / INSTALLATION (cont)
b. Installation - TM-9-2320-279-20-3_110
18-20. HEATER MOTOR REMOVAL / INSTALLATION (cont)
Body    Accessory    Maintenance    Instructions    (Cont)
c. Follow-on Maintenance - TM-9-2320-279-20-3_113
18-21. HEATER ASSEMBLY REMOVAL / INSTALLATION
18-21. HEATER ASSEMBLY REMOVAL / INSTALLATION (CONT)
b. Installation - TM-9-2320-279-20-3_116
c. Follow-on Maintenance - TM-9-2320-279-20-3_117
18-22. CAB AIR VENT BOX AND SCREEN REMOVAL / INSTALLATION
18-22. CAB AIR VENT BOX AND SCREEN REMOVAL / INSTALLATION (CONT)
b. Installation - TM-9-2320-279-20-3_120
18-22. CAB AIR VENT BOX AND SCREEN REMOVAL / INSTALLATION (CONT)
18-23. HEATER CONTROL CABLE ASSEMBLY REMOVAL / INSTALLATION
a. Removal - TM-9-2320-279-20-3_123
b. Installation - TM-9-2320-279-20-3_124
18-23. HEATER CONTROL CABLE ASSEMBLY REMOVAL / INSTALLATION (cont)
18-24. DEFROSTER CONTROL CABLE REMOVAL / INSTALLATION
b. Installation - TM-9-2320-279-20-3_127
c. Follow-on Maintenance - TM-9-2320-279-20-3_128
18-25. AIR CONTROL KNOB AND CABLE ASSEMBLY REMOVAL / INSTALLATION
b. Installation - TM-9-2320-279-20-3_130
c.    Follow-on    Maintenance
18-26.   DEFROSTER   HOSES   REMOVAL/INSTALLATION.
Body Accessory Maintenance Instructions (Cont) - TM-9-2320-279-20-3_133
18-26.    DEFROSTER HOSES REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-20-3_134
b.     Installation. - TM-9-2320-279-20-3_135
18-26.    DEFROSTER HOSES REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-20-3_136
c. Follow-on Maintenance - TM-9-2320-279-20-3_137
CHAPTER  19 HYDRAULIC SYSTEMS MAINTENANCE
19-2.   HYDRAULIC   HAND   PUMP   REMOVAL/INSTALLATION   (M983).
b. Installation - TM-9-2320-279-20-3_141
c. Follow-on Maintenance - TM-9-2320-279-20-3_142
Section   III.   HYDRAULIC   CONTROL   VALVES
b. Installation - TM-9-2320-279-20-3_144
19-4.   HYDRAULIC   RELIEF   VALVE   REMOVAL/REPAIR/INSTALLATION.
b. Disassembly - TM-9-2320-279-20-3_146
d.   Assembly. - TM-9-2320-279-20-3_147
e. Installation. - TM-9-2320-279-20-3_148
19-5. FLOW PRIORITY VALVE REMOVAL/INSTALLATION (M978, M984, M1977-CBT).
b. Installation - TM-9-2320-279-20-3_150
19-6.   CONTROL   VALVE   CABLE   AND   BRACKETS   REMOVAL/INSTALLATION.
b. Installation - TM-9-2320-279-20-3_152
19-7. SELF-RECOVERY WINCH CONTROL VALVE REMOVAL / INSTALLATION
a. Removal - TM-9-2320-279-20-3_154
19-7. SELF-RECOVERY WINCH CONTROL VALVE REMOVAL / INSTALLATION (cont)
b. Installation - TM-9-2320-279-20-3_156
19-7. SELF-RECOVERY WINCH CONTROL VALVE REMOVAL / INSTALLATION (cont)
19-8. CONTROL VALVE BRACKET REMOVAL / INSTALLATION
19-9. WINCH AND AUXILIARY HYDRAULIC RELIEF VALVES REMOVAL / INSTALLATION (M983, M984)
a. Removal (M983 without crane)
b. Installation (M983 without crane)
c. Removal (M984)
d. Installation (M984)
19-10. WINCH AND AUXILIARY HYDRAULIC RELIEF VALVE BRACKET REMOVAL / INSTALLATION (M983, M984)
19-11. HEAVY-DUTY SELECTOR VALVE AND MOUNTING BRACKET REMOVAL / INSTALLATION (M984)
a. Removal - TM-9-2320-279-20-3_166
b. Installation - TM-9-2320-279-20-3_167
Hydraulic System Maintenance Instructions (Cont) - TM-9-2320-279-20-3_168
19-12. PRIMARY PUMP HYDRAULIC MOTOR CONTROL VALVE, BRACKET, AND CABLE BRACKET REMOVAL / INSTALLATION (M978)
Hydraulic System Maintenance Instructions (Cont) - TM-9-2320-279-20-3_170
b. Installation - TM-9-2320-279-20-3_171
Hydraulic System Maintenance Instructions (Cont) - TM-9-2320-279-20-3_172
c.    Follow-on Maintenance. - TM-9-2320-279-20-3_174
19-12.1. RETRIEVER CONTROL VALVE LEVERS REMOVAL/INSTALLATION (M984E1)
b. Installation - TM-9-2320-279-20-3_176
19-12.2. RETRIEVER CONTROL ASSEMBLY REMOVAL / INSTALLATION (M984E1)
b. Installation - TM-9-2320-279-20-3_178
c. Follow-on Maintenance - TM-9-2320-279-20-3_179
19-13. SELECTOR VALVE REMOVAL/INSTALLATION
b. Installation - TM-9-2320-279-20-3_181
19-14. SELECTOR VALVE REMOVAL/REPAlR/INSTALLATION (M983)
a.   Removal. - TM-9-2320-279-20-3_183
b. Disassembly - TM-9-2320-279-20-3_184
d. Installation - TM-9-2320-279-20-3_185
e. Follow-on Maintenance - TM-9-2320-279-20-3_186
19-15. PRIMARY PUMP HYDRAULIC MOTOR CONTROL CABLE AND MOUNT REMOVAL / INSTALLATION / ADJUSTMENT (M978)
b. Installation - TM-9-2320-279-20-3_188
c. Adjustment - TM-9-2320-279-20-3_189
Section IV. HYDRAULIC LINES AND FLUID FILTER
19-16. HYDRAULIC LINES AND BRACKETS REMOVAL/INSTALLATION (CONT).
Figure   19-1.   Typical   Hydraulic   Line   Brackets.
TABLE 19-1. HYDRAULIC LINE INDEX FOR M977, M985 WITHOUT WINCH
Figure 19-2. Hydraulic Lines - M977, M985 Without Winch
Table 19-2. Hydraulic Line Index For M977, M985 With Winch
figure 19-3. Hydraulic Lines - M977, M985 With Winch
Table 19-3. Hydraulic Line Index For M983 With Crane
Figure 19-4. Hydraulic Lines - M983 With Crane.
Table 19-4. Hydraulic Line Index For M983 Without Crane
Figure 19-5. Hydraulic lines - M983 Without Crane
Table 19-5. Hydraulic Line Index For M978 With Winch
Figure 19-6. Hydraulic Lines - M978 With Winch
Table 19-6. Hydraulic Line Index For M978 Without Winch
Figure 19-7. Hydraulic Line Index For M978 Without Winch
Table 19-7. Hydraulic Line Index For M985E1 Without Winch
Figure 19-8. Hydraulic lines - M985E1 Without Winch
Table 19-8. Hydraulic Line Index For M985E1 With Winch
Figure 19-9. Hydraulic Lines - M985E1 With Winch
Table 19-9. Hydraulic Line Index For M984
Figure 19-10. Hydraulic Lines M984
Table 19-10. Hydraulic Line Index For M984E1
Figure 19-11. Hydraulic Line Index - M984E1 sheet 1 of 2
Table 19-10. Hydraulic Line Index For M984E1 cont
Figure 19-11. Hydraulic Line Index - M984E1 sheet 2 of 2
19-17. CRANE HYDRAULIC FLUID FILTER ASSEMBLY AND MOUNTING BRACKET REMOVAL/REPAIR/INSTALLATION (M977, M984E1, M985)
Hydraulic System Maintenance Instructions (Cont) - TM-9-2320-279-20-3_216
Hydraulic System Maintenance Instructions (Cont) - TM-9-2320-279-20-3_218
b.    Disassembly (Model A)
c.    Cleaning/Inspection - TM-9-2320-279-20-3_220
19-17. CRANE HYDRAULIC FLUID FILTER ASSEMBLY AND MOUNTING BRACKET REMOVAL/REPAIR/INSTALLATION (CONT)
d.1. Assembly (Model B)
Hydraulic System Maintenance Instructions (Cont) - TM-9-2320-279-20-3_223
f. Follow-on Maintenance. - TM-9-2320-279-20-3_224
CHAPTER   20 ARCTIC   KIT   MAINTENANCE
20 -2. ARCTIC   HEATER KIT   REMOVAL / INSTALLATION (CONT)
a. Removal - cont
20 -2. ARCTIC HEATER KIT REMOVAL / INSTALLATION (CONT)
Arctic Kit Maintenance Instructions (cont) - TM-9-2320-279-20-3_230
20 -2. ARCTIC HEATER KIT REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-3_231
Arctic Kit Maintenance Instructions (cont) - TM-9-2320-279-20-3_232
20 -2. ARCTIC HEATER KIT REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-3_233
Arctic Kit Maintenance Instructions (cont) - TM-9-2320-279-20-3_234
20 -2. ARCTIC HEATER KIT REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-3_235
Arctic Kit Maintenance Instructions (cont) - TM-9-2320-279-20-3_236
20 -2. ARCTIC HEATER KIT REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-3_237
Arctic Kit Maintenance Instructions (cont) - TM-9-2320-279-20-3_238
20 -2. ARCTIC HEATER KIT REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-3_239
b. Installation - TM-9-2320-279-20-3_240
20 -2. ARCTIC HEATER KIT REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-3_241
Arctic Kit Maintenance Instructions (cont) - TM-9-2320-279-20-3_242
20 -2. ARCTIC HEATER KIT REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-3_243
Arctic Kit Maintenance Instructions (cont) - TM-9-2320-279-20-3_244
20 -2. ARCTIC HEATER KIT REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-3_245
Arctic Kit Maintenance Instructions (cont) - TM-9-2320-279-20-3_246
20 -2. ARCTIC HEATER KIT REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-3_247
Arctic Kit Maintenance Instructions (cont) - TM-9-2320-279-20-3_248
20 -2. ARCTIC HEATER KIT REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-3_249
Arctic Kit Maintenance Instructions (cont) - TM-9-2320-279-20-3_250
20 -2. ARCTIC HEATER KIT REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-3_251
Arctic Kit Maintenance Instructions (cont) - TM-9-2320-279-20-3_252
20 -2. ARCTIC HEATER KIT REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-3_253
Arctic Kit Maintenance Instructions (cont) - TM-9-2320-279-20-3_254
Arctic Kit Maintenance Instructions (cont) - TM-9-2320-279-20-3_255
20 -2. ARCTIC HEATER KIT REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-3_256
Arctic Kit Maintenance Instructions (cont) - TM-9-2320-279-20-3_257
20 -2. ARCTIC HEATER KIT REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-3_258
20-3. ENGINE ARCTIC HEATER KIT IGNITER REMOVAL / INSTALLATION
a. Removal - TM-9-2320-279-20-3_260
b. Installation - TM-9-2320-279-20-3_261
c. Follow-on Maintenance - TM-9-2320-279-20-3_262
CHAPTER   21 A R M A M E N T   E Q U I P M E N T   M A I N T E N A N CE
a. Removal - TM-9-2320-279-20-3_264
21-3. MACHINE GUN RING FRONT SUPPORT REMOVAL / INSTALLATION
21-4. MACHINE GUN RING REAR SUPPORT REMOVAL / INSTALLATION
21-5. OPERATOR'S PLATFORM SUPPORT REMOVAL / INSTALLATION
b. Installation - TM-9-2320-279-20-3_268
21-6. RIFLE MOUNTING KIT REMOVAL / INSTALLATION
a. Removal - TM-9-2320-279-20-3_270
b. Installation - TM-9-2320-279-20-3_271
21-6. RIFLE MOUNTING KIT REMOVAL / INSTALLATION CONT
c. Follow -on Maintenance
CHAPTER   22 NON-ELECTRICAL   GAGE   MAINTENANCE
a. Removal - TM-9-2320-279-20-3_275
22-3. DLPG DISCHARGE LINE PRESSURE GAGE REMOVAL / INSTALLATION (M978)
22-4. VNPG VENTURI / NOZZLE PRESSURE GAGE REMOVAL / INSTALLATION (M978)
22-5. DPG DIFFERENTIAL PRESSURE GAGE REMOVAL/lNSTALLATlON (M978)
a.    Removal. - TM-9-2320-279-20-3_279
22-6. DPG DIFFERENTIAL PRESSURE GAGE MOUNTING BRACKET REMOVAL / INSTALLATION (M978)
CHAPTER 23 FILTER-SEPARATOR   MAINTENANCE
a.   Removal - TM-9-2320-279-20-3_282
b. Installation. - TM-9-2320-279-20-3_283
23-3. FILTER-SEPARATOR ELEMENTS REMOVAL/INSTALLATION (M978) (MODEL A).
a. Removal. - TM-9-2320-279-20-3_285
b. Installation - TM-9-2320-279-20-3_286
c. Follow-on Maintenance. - TM-9-2320-279-20-3_287
23-3.1   FILTER-SEPARATOR ELEMENTS REMOVAL/INSTALLATION (M978) (MODEL B)
a. Removal. - TM-9-2320-279-20-3_289
b.    Cleaning/Inspection - TM-9-2320-279-20-3_290
c.    Installation
d.   Follow-on Maintenance
23-4. FILTER-SEPARATOR REMOVAL/REPAlR/INSTALLATION (M978) (MODEL A)
a. Removal. - TM-9-2320-279-20-3_295
23-4. FILTER-SEPARATOR REMOVAL/REPAlR/INSTALLATION (M978) (MODEL A) (CONT).
Filter-Separator Maintenance Instructions (Cont) - TM-9-2320-279-20-3_297
23-4. FILTER-SEPARATOR REMOVAL/REPAIR/INSTALLATION (M978) (MODEL A) (CONT). - TM-9-2320-279-20-3_298
b.   Disassembly - TM-9-2320-279-20-3_299
23-4. FILTER-SEPARATOR REMOVAL/REPAIR/INSTALLATION (M978) (MODEL A) (CONT)
Filter-Separator Maintenance Instructions (Cont) - TM-9-2320-279-20-3_301
c. Cleaning/Inspection - TM-9-2320-279-20-3_302
d. Assembly. - TM-9-2320-279-20-3_303
23-4. FILTER-SEPARATOR REMOVAL/REPAIR/INSTALLATION (M978) (MODEL A) (CONT). - TM-9-2320-279-20-3_304
e.   Installation. - TM-9-2320-279-20-3_305
Filter-Separator Maintenance Instructions (Cont) - TM-9-2320-279-20-3_306
Filter-Separator Maintenance Instructions (Cont) - TM-9-2320-279-20-3_307
f. Follow-on Maintenance. - TM-9-2320-279-20-3_308
23-4.1 FILTER-SEPARATOR REMOVAL/REPAIR/INSTALLATION (M978) (MODEL B).
a. Removal - TM-9-2320-279-20-3_310
Filter-Separator Maintenance Instructions (Cont) - TM-9-2320-279-20-3_311
23-4.1   FILTER-SEPARATOR REMOVAL/REPAIR/INSTALLATION (M978) (MODEL B) (CONT) - TM-9-2320-279-20-3_312
Filter-Separator Maintenance Instructions (Cont) - TM-9-2320-279-20-3_313
b. Disassembly. - TM-9-2320-279-20-3_314
Filter-Separator Maintenance Instructions (Cont) - TM-9-2320-279-20-3_315
23-4.1 FILTER-SEPARATOR REMOVAL/REPAIR/INSTALLATION (M978) (MODEL B) (CONT). - TM-9-2320-279-20-3_316
filter-Separator Maintenance Instructions (Cont) - TM-9-2320-279-20-3_317
c.   Cleaning/Inspection. - TM-9-2320-279-20-3_318
d. Assembly - TM-9-2320-279-20-3_319
23-4.1 FILTER-SEPARATOR REMOVAL/REPAIR/INSTALLATION (M978) (MODEL B) (CONT). - TM-9-2320-279-20-3_320
Filter-Separator Maintenance Instructions (Cont) - TM-9-2320-279-20-3_321
e.   Installation - TM-9-2320-279-20-3_322
Filter-Separator Maintenance Instructions (Cont) - TM-9-2320-279-20-3_323
23-4.1   FILTER-SEPARATOR REMOVAL/REPAIR/INSTALLATION (M978) (MODEL B) (CONT) - TM-9-2320-279-20-3_324
Filter-Separator Maintenance Instructions (Cont) - TM-9-2320-279-20-3_325
f.    Follow-on Maintenance - TM-9-2320-279-20-3_326
CHAPTER 24 RADIO KIT MAINTENANCE
a.   Removal. - TM-9-2320-279-20-3_328
Radio Kit Tag, Maintenance Instructions (Cont)
24-2. RADIO   KIT   REMOVAL/INSTALLATION   (CONT).
Radio Kit Maintenance Instructions (Cont) - TM-9-2320-279-20-3_331
b.   Installation. - TM-9-2320-279-20-3_332
Radio Kit Maintenance Instructions (Cont) - TM-9-2320-279-20-3_333
24-2. RADIO   KIT   REMOVAL/INSTALLATION   (CONT).
Radio Kit Maintenance Instructions (Cont) - TM-9-2320-279-20-3_335
24-2. RADIO KIT REMOVAL/INSTALLATION (CONT)
CHAPTER 25 M978 TANKER MAINTENANCE
Figure 25-1. Tanker External Components
Figure 25-3. Tanker Dispensing Valves.
Figure 25-4. Tanker Loading and Servicing Components
M978   Tanker   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_341
25-3.   2500   GALLON   TANK/DRAIN.
M978   Tanker   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_343
25-3.   2500   GALLON   TANK/DRAIN   (CONT).
M978   Tanker   Maintenance   Instructions   (cont) - TM-9-2320-279-20-3_345
25-3. 2500 GALLON TANK/DRAIN (CONT)
M978 Tanker Maintenance Instructions (Cont) - TM-9-2320-279-20-3_347
25-3.   2500   GALLON   TANK/DRAIN   (CONT)
b. Follow-on Maintenance. - TM-9-2320-279-20-3_349
Section Ill. TUBING, PUMPS, AND AIR ELIMINATOR
a. Typical   Tubing   Removal.
Table 25-1. Tanker Module Tubing.
Figure 25-5. Tanker Module Tubing (Sheet 1 of 2)
Figure 25-5. Tanker Module Tubing (Sheet 2 of 2)
25-5.   PRIMARY   PUMP   HYDRAULIC   MOTOR   REMOVAL/INSTALLATION
25-5.   PRIMARY   PUMP   HYDRAULIC   MOTOR   REMOVAL/INSTALLATION   (CONT) - TM-9-2320-279-20-3_356
b. Installation. - TM-9-2320-279-20-3_357
25-5.   PRIMARY   PUMP   HYDRAULIC   MOTOR   REMOVAL/INSTALLATION   (CONT) - TM-9-2320-279-20-3_358
M978   Tanker   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_359
c.   Follow-on   Maintenance. - TM-9-2320-279-20-3_360
c.   Follow-on   Maintenance. - TM-9-2320-279-20-3_361
25-6.   PRIMARY   PUMP   REMOVAL/INSTALLATION   (CONT)
M978 Tanker Maintenance Instructions (Cont) - TM-9-2320-279-20-3_363
25-6. PRIMARY PUMP REMOVAL/INSTALLATION (CONT)
c. Installation. - TM-9-2320-279-20-3_365
25-6. PRIMARY PUMP REMOVAL/INSTALLATION (CONT)
M978   Tanker   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_367
25-6. PRIMARY PUMP REMOVAL/INSTALLATION (CONT)
M978 Tanker Maintenance Instructions (Cont) - TM-9-2320-279-20-3_369
25-7. AUXILIARY PUMP REMOVAL/INSTALLATION
a.   Removal. - TM-9-2320-279-20-3_371
b. Installation. - TM-9-2320-279-20-3_372
M978   Tanker   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_373
c.    Follow- on Maintenance.
25-8.   FLOWMETER   STRAINER   ASSEMBLY   REMOVAL/INSTALLATION.
25-8. FLOWMETER STRAINER ASSEMBLY REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-20-3_376
b. Installation - TM-9-2320-279-20-3_377
25-8. FLOWMETER STRAINER ASSEMBLY REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-20-3_378
c. Follow-on    Maintenance.
25-9.   AE   AIR   ELIMINATOR   REMOVAL/INSTALLATION
M978   Tanker   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_381
b. c. Installation.
25-10.   AE   AIR   ELIMINATOR   CHECK   VALVE   REMOVAL/INSTALLATION.
b. Installation. - TM-9-2320-279-20-3_384
c. Follow-on Maintenance - TM-9-2320-279-20-3_385
Section IV. PIPING AND VALVES
b. Component from which coupling gasket is being removed can be a pipe, valve, or adapter. Pipe is shown. Remove component easiest to get to. Refer to paragraph 25-11.e for piping. For valve or adapter refer to specific removal/installation   task. (2) Push coupling gasket (4) onto pipe (5) and remove pipe (6). (3) Remove coupling gasket (4) from pipe (5). Typical Pipe Coupling and Coupling Gasket Installation.
25-11. TANKER PIPING REMOVAL/INSTALLATION (CONT)
c.    Typical Clamp and Bracket Removal
e.    Tanker Piping.
M978 Tanker Maintenance Instructions (Cont) - TM-9-2320-279-20-3_391
Table 25-2. Tanker Piping (Cont)
Figure   25-6.   Tanker   Piping   (Sheet   1   of   5).
Figure   25-6.    Tanker Piping (Sheet 2 of 5).
Figure 25-6. Tanker Piping (Sheet 3 of 5).
Figure 25-6. Tanker Piping (Sheet 4 of 5)
Figure 25-6. Tanker Piping (Sheet 5 of 5).
Figure 25-7. Tanker Piping Brackets.
25-12. V1 EMERGENCY VALVE REMOVAL/INSTALLATION.
M978   Tanker   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_401
25-12.   V1   EMERGENCY   VALVE   REMOVAL/INSTALLATION   (CONT)
b.   Installation - TM-9-2320-279-20-3_403
25-12. V1 EMERGENCY VALVE REMOVAL/INSTALLATION (CONT)
c. Follow-on Maintenance. - TM-9-2320-279-20-3_405
25-13.   V1   EMERGENCY   VALVE   CABLE   REMOVAL/INSTALLATION.
b.   Installation - TM-9-2320-279-20-3_407
25-14. EMERGENCY SHUT-OFF CABLE REMOVAL/INSTALLATION.
a. Removal - TM-9-2320-279-20-3_409
25-14.   EMERGENCY   SHUT-OFF   CABLE   REMOVAL/INSTALLATION   (CONT)
b.   Installation - TM-9-2320-279-20-3_411
25-15.   EMERGENCY   VALVE   ACTUATOR   ASSEMBLY REMOVAL/REPAIR/INSTALLATION/ADJUSTMENT
a.   Removal. - TM-9-2320-279-20-3_413
c.   Cleaning/lnspection. - TM-9-2320-279-20-3_414
d.    Assembly. - TM-9-2320-279-20-3_415
f. Adjustment.
M978   Tanker   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_417
g. Follow-on Maintenance - TM-9-2320-279-20-3_418
25-16. V2 BOTTOM LOAD ADAPTER REMOVAL/INSTALLATION.
a. Removal - TM-9-2320-279-20-3_420
25-17. V3 SUCTION LINE VALVE REMOVAL/INSTALLATION.
25-17. V3 SUCTION LINE VALVE REMOVAL/INSTALLATION (CONT).
b.   Installation. - TM-9-2320-279-20-3_423
25-18. V4 RELIEF VALVE REMOVAL/INSTALLATION/ADJUSTMENT
a. Removal. - TM-9-2320-279-20-3_425
b. Installation - TM-9-2320-279-20-3_426
c. Adjustment.
25-18. V4 RELIEF VALVE REMOVAL/INSTALLATION/ADJUSTMENT (CONT)
25-19. V5 AIR ACTUATED FLOW VALVE AND FLANGE COUPLINGS REMOVAL/INSTALLATION.
a. Removal. - TM-9-2320-279-20-3_430
b. l Installation
25-19. V5 AIR ACTUATED FLOW VALVE AND FLANGE COUPLINGS REMOVAL/INSTALLATION (CONT)
c. Follow-on Maintenance. - TM-9-2320-279-20-3_433
25-20.   V6   FUEL/DEFUEL   CONTROL   VALVE   CONTROL   ROD   REMOVAL/INSTALLATION.
a. Removal - TM-9-2320-279-20-3_435
b. Installation - TM-9-2320-279-20-3_436
25-21. V6 FUEL/DEFUEL CONTROL VALVE REMOVAL/INSTALLATION
a.   Removal. - TM-9-2320-279-20-3_438
M978 Tanker Maintenance Instructions (Cont) - TM-9-2320-279-20-3_439
b.   Installation - TM-9-2320-279-20-3_440
M978   Tanker   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_441
25-21. V6 FUEL/DEFUEL CONTROL VALVE REMOVAL/INSTALLATION (CONT)
c.    Follow-on Maintenance. - TM-9-2320-279-20-3_443
25-22.V7/V8 REEL VALVES REMOVAL/INSTALLATION.
M978 Tanker Maintenance Instructions (Cont) - TM-9-2320-279-20-3_445
a.   Removal - TM-9-2320-279-20-3_446
25-23. V9 CHECK VALVE REMOVAL/REPAIR/INSTALLATION
a.   Removal - TM-9-2320-279-20-3_448
M978   Tanker   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_449
c. Cleaning/Inspection. - TM-9-2320-279-20-3_450
e.   Installation - TM-9-2320-279-20-3_451
f. Follow-on Maintenance. - TM-9-2320-279-20-3_452
25-24.   V10   BOTTOM   LOAD   VALVE   REMOVAL/INSTALLATION.
25-24. V10 BOTTOM LOAD VALVE REMOVAL/INSTALLATION (CONT).
b. Installation. - TM-9-2320-279-20-3_455
25-25.   V11   FLOW   VALVE   (REG)   REMOVAL/INSTALLATION.
b.   Installation - TM-9-2320-279-20-3_458
25-26. V12 BOTTOM LOAD PRECHECK VALVE REMOVAL/INSTALLATION.
a. Removal. - TM-9-2320-279-20-3_460
b. Installation - TM-9-2320-279-20-3_461
25-27.   V13   VENT   VALVE   AND   PUSH   ROD   REMOVAL/INSTALLATION/ADJUSTMENT
a.   Removal. - TM-9-2320-279-20-3_463
b. Installation - TM-9-2320-279-20-3_464
M978 Tanker Maintenance Instructions (Cont) - TM-9-2320-279-20-3_465
c. Push Rod Adjustment.
25-28. VI4 PILOT VALVE ASSEMBLY REMOVAL/INSTALLATION.
b.   lnstllation.
25-29. V16 AUXILIARY PUMP CHECK VALVE REMOVAL/REPAIR/INSTALLATION.
a.   Removal - TM-9-2320-279-20-3_470
M978   Tanker   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_471
c. Cleaning/Inspection. - TM-9-2320-279-20-3_472
e.   Installation - TM-9-2320-279-20-3_473
f. Follow-on Maintenance. - TM-9-2320-279-20-3_474
25-30. V17 GRAVlTY VALVE REMOVAL/INSTALLATION.
a.   Removal. - TM-9-2320-279-20-3_476
b.   Installation. - TM-9-2320-279-20-3_477
c.   Follow-on Maintenance
25-31.   V18   BULK   DELIVERY   VALVE   REMOVAL/INSTALLATION
a.   Removal. - TM-9-2320-279-20-3_480
M978 Tanker Maintenance Instructions (Cont) - TM-9-2320-279-20-3_481
25-32. V19 JET LEVEL SENSOR REMOVAL/INSTALLATION
25-32.1 V21 CHECK VALVE AND RECIRCULATION LINE PIPING REMOVAL/REPAIR/INSTALLATION (MODEL B ONLY)
a.   Removal - TM-9-2320-279-20-3_485
c.   Cleaning/Inspection. - TM-9-2320-279-20-3_486
e.   Installation - TM-9-2320-279-20-3_487
25-33. ED EDUCTOR ASSEMBLY REMOVAL/REPAIR/INSTALLATlON
M978 Tanker Maintenance Instructions    (Cont)
25-33.   ED   EDUCTOR   ASSEMBLY   REMOVAL/REPAIR/INSTALLATION   (CONT)
e. Installation. - TM-9-2320-279-20-3_491
25-34.    FLOW LIMITING VALVE REMOVAL/REPAIR/INSTALLATION
c.    Cleaning/Inspection - TM-9-2320-279-20-3_493
f. Follow-on Maintenance. - TM-9-2320-279-20-3_495
25-35. SP SAMPLING PROBE VALVE REMOVAL/INSTALLATION.
M978 Tanker Maintenance Instructions (Cont) - TM-9-2320-279-20-3_497
b.   Installation. - TM-9-2320-279-20-3_498
25-36.   VT   VENTURI   ASSEMBLY   REMOVAL/REPAIR/INSTALLATION.
a. Removal - TM-9-2320-279-20-3_500
c.   Cleaning/Inspection. - TM-9-2320-279-20-3_501
d.   Assembly. - TM-9-2320-279-20-3_502
M978 Tanker Maintenance Instructions (Cont) - TM-9-2320-279-20-3_503
f.   Follow-on   Maintenance. - TM-9-2320-279-20-3_504
25-37.   TANK   FUEL   STRAINER   REMOVAL/REPAIR/INSTALLATION.
25-37.   TANK   FUEL   STRAINER   REMOVAL/REPAIR/INSTALLATION   (CONT)
c.   Cleaning/Inspection
d. Assembly - TM-9-2320-279-20-3_508
f. Follow-on   Maintenance.
25-38. CAP AND CABLE REMOVAL / INSTALLATION
a. Removal. - TM-9-2320-279-20-3_511
b. Installation - TM-9-2320-279-20-3_512
M978 Tanker Maintenance Instructions (Cont) - TM-9-2320-279-20-3_513
25-39. DROP TUBE REMOVAL/INSTALLATION.
b. Installation - TM-9-2320-279-20-3_515
25-40. HOSE REEL CRANK STOWAGE HARDWARE REMOVAL/INSTALLATION
25-41. VAPOR RECOVERY TEST
c. Test Cleanup
CHAPTER 26 CHEMICAL, BIOLOGICAL, AND RADIOLOGICAL (CBR) EQUIPMENT   MAINTENANCE
a. Removal. - TM-9-2320-279-20-3_520
Chemical, Biological, and Radiological (CBR) Equipment Maintenance Instructions (Cont) - TM-9-2320-279-20-3_521
26-2. M-8 CHEMICAL ALARM KIT REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-20-3_522
Chemical, Biological, and Radiological (CBR) Equipment Maintenance Instructions (Cont) - TM-9-2320-279-20-3_523
b. Installation. - TM-9-2320-279-20-3_524
Chemical, Biological, and Radiological (CBR) Equipment Maintenance Instructions (Cont)
26-2. M-8 CHEMICAL ALARM KIT REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-20-3_526
Chemical, Biological, and Radiological (CBR) Equipment   Maintenance   Instructions   (Cont)
c. Follow-on Maintenance - TM-9-2320-279-20-3_528
26-3.   M-13   DECONTAMINATION   UNIT   REMOVAL/INSTALLATION
26-3.   M-13   DECONTAMINATION   UNIT   REMOVAL/INSTALLATION   (CONT)
Chemical,   Biological,   and   Radiological   (CBR)   Equipment   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_531
26-4.   GAS   PARTICULATE   FILTER   UNIT   (GPFU)   REMOVAL/INSTALLATION
a. Removal - TM-9-2320-279-20-3_533
26-4. GAS PARTICULATE FILTER UNIT (GPFU) REMOVAL/INSTALLATION (CONT)
Chemical,   Biological,   and   Radiological   (CBR)   Equipment   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_535
26-4. GAS PARTICULATE FILTER UNIT (GPFU) REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-20-3_536
Chemical,   Biological,   and   Radiological   (CBR)   Equipment   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_537
26-4. GAS PARTICULATE FILTER UNIT (GPFU) REMOVAL/INSTALLATION (CONT).
Chemical,   Biological,   and   Radiological   (CBR)   Equipment   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_539
b. Installation. - TM-9-2320-279-20-3_540
Chemical,   Biological,   and   Radiological   (CBR)   Equipment   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_541
26-4.   GAS   PARTICULATE   FILTER   UNIT   (GPFU)   REMOVAL/INSTALLATION   (CONT)
Chemical,   Biological,   and   Radiological   (CBR)   Equipment   Maintenance   Instructions   (Cont) - TM-9-2320-279-20-3_543
26-4. GAS PARTICULATE FILTER UNIT (GPFU) REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-20-3_544
c. Follow-on Maintenance.
CHAPTER 27 M983 AUXILIARY ELECTRICAL POWER SYSTEM MAINTENANCE
a.   Removal - TM-9-2320-279-20-3_547
27-3.   POWER   DISTRIBUTION   BOX   AND   BRACKET   REMOVAL/INSTALLATION   (M983)
APPENDIX   A REFERENCES - TM-9-2320-279-20-3_549
A-4. OTHER PUBLICATIONS (CONT)
APPENDIX   B MAINTENANCE   ALLOCATION   CHART
B-3. The maintenance functions
Section II. MAINTENANCE ALLOCATION CHART - TM-9-2320-279-20-3_553
FUEL SYSTEM
COOLING SYSTEM
ELECTRICAL
Control   Box   (M984E1)
TRANSMISSION - TM-9-2320-279-20-3_558
TRANSFER CASE
REAR   AXLE
WHEELS
STEERING SYSTEM
SPRINGS AND SHOCK ABSORBERS
CAB AND BODY
WINCH, CRANE, AND PTO
Fairlead,     Tensioner
Lift Cylinders
Inner Boom Cylinders
BODY   ACCESSORY ITEMS
HYDRAULIC COMPONENTS
SPECIAL PURPOSE KITS
DISPENSING COMPONENTS (M978)
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS
Engine Stand Adapter Plate
Piston Groove Gage
Idler Gear Holding Fixture
Transmission Holding Fixture
Handle, Seal Installer
Section IV. REMARKS - TM-9-2320-279-20-3_580
APPENDIX C EXPENDABLE SUPPLIES AND MATERIALS LIST
Expendable Supplies and Material List (Cont) - TM-9-2320-279-20-3_582
Expendable Supplies and Material List (Cont) - TM-9-2320-279-20-3_583
Expendable Supplies and Material List (Cont) - TM-9-2320-279-20-3_584
Expendable Supplies and Material List (Cont) - TM-9-2320-279-20-3_585
Expendable Supplies and Material List (Cont) - TM-9-2320-279-20-3_586
Expendable Supplies and Material List (Cont) - TM-9-2320-279-20-3_587
APPENDIX D PREPARATION   FOR   TOWING
a. Preparation for Towing.
APPENDIX E TORQUE   LIMITS
Table E-1. Torque Limits for Dry Fasteners
Table E-2. Torque Limits for Wet Fasteners
Table E-3. Dry Torque Limits for M983 Crane (Metric)
A P P E N D I X F I L L U S T R A T E D   L I S T   O F   M A N U F A C T U R E D   I T E M S
Manufactured Items (Cont) - TM-9-2320-279-20-3_595
Manufactured Items (Cont) - TM-9-2320-279-20-3_596
Manufactured Items (Cont) - TM-9-2320-279-20-3_597
Manufactured Items (Cont) - TM-9-2320-279-20-3_598
Manufactured Items (Cont) - TM-9-2320-279-20-3_599
Manufactured Items (Cont) - TM-9-2320-279-20-3_600
Manufactured Items (Cont) - TM-9-2320-279-20-3_601
TM-9-2320-279-20-3_602
Manufactured Items (Cont) - TM-9-2320-279-20-3_603
Manufactured Items (Cont) - TM-9-2320-279-20-3_604
TM-9-2320-279-20-3_605
Table F-1. Cable and Cable Assemblies
Table F-2. Chains
Table F-3. Wire and Wire Assemblies
Table F-3. Wire and Wire Assemblies (Cont) - TM-9-2320-279-20-3_609
Table F-3. Wire and Wire Assemblies (Cont) - TM-9-2320-279-20-3_610
Table F-3. Wire and Wire Assemblies (Cont) - TM-9-2320-279-20-3_612
Table F-4. Hose and Hose Assemblies
Table F-4. Hose and Hose Assemblies (cont) - TM-9-2320-279-20-3_614
Table F-4. Hose and Hose Assemblies (cont) - TM-9-2320-279-20-3_615
Table F-5. Seal
Table F-6. Looms and Sleeving
Table F-7. Strap Liner
Table F-9. Tubing - TM-9-2320-279-20-3_619
Table F-9. Tubing - TM-9-2320-279-20-3_620
Table F-9. Tubing - TM-9-2320-279-20-3_621
Table F-9. Tubing - TM-9-2320-279-20-3_622
Table F-9. Tubing - TM-9-2320-279-20-3_624
Table   F-10.    Gasket Strip
Table F-12. Quickedge Molding
Table F-14. Roof Tape
Table F-14. Roof Tape
Figure F-15. 1350860W Wire Harness Assembly
Figure F-17. 1353360W Wire Assembly
Figure F-19. Block, Battery Spacer
Table F-22. PVC Matting
Table F-15. M1977-CBT Components
INDEX - TM-9-2320-279-20-3_634
INDEX (CONT) - TM-9-2320-279-20-3_635
INDEX (CONT) - TM-9-2320-279-20-3_636
INDEX (CONT) - TM-9-2320-279-20-3_637
INDEX (CONT) - TM-9-2320-279-20-3_638
INDEX (CONT) - TM-9-2320-279-20-3_639
INDEX (CONT) - TM-9-2320-279-20-3_640
INDEX (CONT) - TM-9-2320-279-20-3_641
INDEX (CONT) - TM-9-2320-279-20-3_642
INDEX (CONT) - TM-9-2320-279-20-3_643
FO-1. Electric Schematic (Sheet 1 of 6).
FO-1. Electric Schematic (Sheet 1.1 of 6).
FO-1. Electric Schematic (Sheet 1.2 of 6)
FO-1. Electric Diagram (M977, M985) (Sheet 2 of 6)
FO-1. Electric Diagram (M978) (Sheet 3 of 6)
FO-1. Electric Diagram (M978) (Sheet 4 of 6)
FO-1. Electric Diagram (M983, M984) (Sheet 5 of 6)
FO-1. Electric Diagram (M984E1) (Sheet 6 of 6)
FO-2. Air Schematic.
FO-2.1 Air Schematic (Sheet 1 of 4)
FO-2.1 Air Schematic (Sheet 2 of 4)
FO-2.1 Air Schematic (Sheet 3 of 4)
FO-2.1 Air Schematic (Sheet 4 of 4)
FO-3. HYDRAULIC SCHEMATIC (M977, M985) (SHEET 1 OF 7)
FO-3. HYDRAULIC SCHEMATIC (M978) (SHEET 2 OF 7)
FO-3. HYDRAULIC SCHEMATIC (M983 w/crane) (SHEET 3 OF 7)
FO-3. HYDRAULIC SCHEMATIC (M983 w/o crane) (SHEET 4 OF 7)
FO-3. HYDRAULIC SCHEMATIC (M984) (SHEET 5 OF 7)
FO-3. Hydraulic Schematic (M984E1) (Sheet 6 of 7)
FO-3. Hydraulic Schematic (M985E1) (Sheet 7 of 7)

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