C H A P T E R 8 T R A N S M I S S I O N M A I N T E N A N C Ea. Rmoval Transmission Maintenance Instructions (Cont) b. Installation - TM-9-2320-279-20-2_36c. Follow-on Maintenance - TM-9-2320-279-20-2_378-3. SHIFT CONTROL REMOVAL / INSTALLATION b. Installation - TM-9-2320-279-20-2_398-4. NEUTRAL SAFETY SWITCH REMOVAL / INSTALLATION b. Installation - TM-9-2320-279-20-2_418-5. TRANSMISSION BREATHER REMOVAL / INSTALLATION b. Installation - TM-9-2320-279-20-2_438-6. TRANSMISSION LOCKUP SOLENOID AND OIL SAMPLING VALVE REMOVAL/lNSTALLATlONTransmission Maintenance Instructions (Cont) - TM-9-2320-279-20-2_45b. Installation - TM-9-2320-279-20-2_46Transmission Maintenance Instructions (Cont) - TM-9-2320-279-20-2_47Section IV. FILTERa. Removal - TM-9-2320-279-20-2_49CHAPTER 9 TRANSFER CASE AND PROPELLER SHAFT MAINTENANCEa. Removal. - TM-9-2320-279-20-2_529-3. TRANSFER CASE SHIFT LEVER REMOVAL / INSTALLATION b. Installation - TM-9-2320-279-20-2_549-4. TWO-SPEED SHIFT CABLE AND BRACKETS. REMOVAL/lNSTALLATlON.a. Removal. - TM-9-2320-279-20-2_56Transfer Case and Propeller Shaft Maintenance Instructions (Cont)9-4. TWO-SPEED SHIFT CABLE AND BRACKETS REMOVAL/INSTALLATION (CONT)b. Installation - TM-9-2320-279-20-2_599-4. TWO-SPEED SHIFT CABLE AND BRACKETS REMOVAL/lNSTALLATlON (CONT)Transfer Case and Propeller Shaft Maintenance Instructions (Cont)9-4. TWO-SPEED SHIFT CABLE AND BRACKETS REMOVAL/INSTALLATlON (CONT)9-5. TWO-SPEED SHIFT LINKAGE ADJUSTMENT b. Adjustment - TM-9-2320-279-20-2_64c. Boot Installation 9-6. HI-LO RANGE TRANSFER CASE LOCK-UP VALVE REMOVAL / INSTALLATION / ADJUSTMENTb. Installation - TM-9-2320-279-20-2_67c. Adjustment - TM-9-2320-279-20-2_689-7. TRACTION CONTROL VALVE REMOVAL/INSTALLATION.TM-9-2320-279-20-2_70b. Installation - TM-9-2320-279-20-2_719-8. LUBE LINE REMOVAL/INSTALLATION.b. Installation - TM-9-2320-279-20-2_73SECTION III. PROPELLER SHAFTS AND UNIVERSAL JOINTSa. Removal - TM-9-2320-279-20-2_75c. Follow-on Maintenance. 9-10. UNIVERSAL JOINT AND DUST CAP REMOVAL/INSTALLATION.b. Installation. - TM-9-2320-279-20-2_799-10. UNIVERSAL JOINT AND DUST CAP REMOVAL/INSTALLATION (CONT).10-2. AXLE BREATHER SERVICEa. Removal. - TM-9-2320-279-20-2_8210-3. TRUNNION BEARING INSPECTION, NO. 1 AND NO. 2 AXLES.10-4. STEERING ARM REMOVAL/INSTALLATION, NO. 1 AND NO. 2 AXLES.Axle Maintenance instructions (Cont)10-4. STEERING ARM REMOVAL/INSTALLATION, NO. 1 AND NO. 2 AXLES (CONT).Section Ill. R E A R A X L E S H A F T Sb. Installation. - TM-9-2320-279-20-2_88CHAPTER 11 BRAKE AND AIR SYSTEM MAINTENANCESection II. BRAKES11-3. FRONT BRAKESHOE REMOVAL/INSTALLATIONb. Installation. - TM-9-2320-279-20-2_93c. Follow-on Maintenance. - TM-9-2320-279-20-2_94a. Removal. - TM-9-2320-279-20-2_95b. Installation. - TM-9-2320-279-20-2_9611-5. FRONT BRAKE CAMSHAFT AND SLACK ADJUSTER REMOVAL/INSTALLATION.11-5. FRONT BRAKE CAMSHAFT AND SLACK ADJUSTER REMOVAL/INSTALLATION (CONT).b. Installation. - TM-9-2320-279-20-2_9911-5. FRONT BRAKE CAMSHAFT AND SLACK ADJUSTER REMOVAL/INSTALLATION (CONT)11-5.1 FRONT BRAKE CAMSHAFT AND AUTOMATIC SLACK ADJUSTER REMOVAL/INSTALLATION11-5.1 FRONT BRAKE CAMSHAFT AND AUTOMATIC SLACK ADJUSTER REMOVAL/INSTALLATION (CONT)b. Installation. - TM-9-2320-279-20-2_10311-5.1 FRONT BRAKE CAMSHAFT AND AUTOMATIC SLACK ADJUSTER REMOVAL/INSTALLATION (CONT)c. Adjustment.11-6. REAR BRAKE CAMSHAFT AMD SLACK ADJUSTER REMOVAL / INSTALLATION 11-6. REAR BRAKE CAMSHAFT AMD SLACK ADJUSTER REMOVAL / INSTALLATION (CONT)b. Installation (All except M984E1) - TM-9-2320-279-20-2_10911-6. REAR BRAKE CAMSHAFT AND SLACK ADJUSTER REMOVAL/ INSTALLATION (CONT)c. Removal (M984E1)d. Installation (M984E1)11-6.1 REAR BRAKE CAMSHAFT AND AUTOMATIC SLACK ADJUSTER REMOVAL/INSTALLATION.11-6.1 REAR BRAKE CAMSHAFT AND AUTOMATIC SLACK ADJUSTER REMOVAL/INSTALLATION (CONT).b. Installation. - TM-9-2320-279-20-2_11511-6.1. REAR BRAKE CAMSHAFT AND ADJUSTABLE SLACK ADJUSTER REMOVAL/INSTALLATION (CONT)c. Adjustment.11-7. BRAKE INSPECTlON/ADJUSTMENT11-7. BRAKE INSPECTION ADJUSTMENT (CONT)b. Adjustment - TM-9-2320-279-20-2_121a. Removal. - TM-9-2320-279-20-2_12311-8. FRONT BRAKE CHAMBER AND FRONT ARCTIC BRAKE CHAMBER REMOVAlL/REPAIR/INSTALLATlON b. Disassembly - TM-9-2320-279-20-2_125c. Assembly. - TM-9-2320-279-20-2_126d. Installation. - TM-9-2320-279-20-2_12711-8. FRONT BRAKE CHAMBER AND FRONT ARCTIC BRAKE CHAMBER REMOVAL/REPAlR/lNSTALLATlON (CONT).11-9. REAR BRAKE CHAMBER AND REAR ARCTIC BRAKE CHAMBER REMOVAL/INSTALLATIONa. Removal - TM-9-2320-279-20-2_130Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_13111-9. REAR BRAKE CHAMBER AND REAR ARCTIC BRAKE CHAMBER REMOVAL/INSTALLATION (CONT)b. Installation. - TM-9-2320-279-20-2_13311-9. REAR BRAKE CHAMBER AND REAR ARCTIC BRAKE CHAMBER REMOVAL/INSTALLATION (CONT).c. Follow-on Maintenance - TM-9-2320-279-20-2_135Section III. BRAKE SYSTEM VALVESb. Disassembly - TM-9-2320-279-20-2_138c. Cleaning/lnspectiond. Assembly - TM-9-2320-279-20-2_140e. Installation11-11. BRAKE TREADLE VALVE LOW AIR PRESSURE SWITCH REMOVAL/INSTALLATIONa. Removal - TM-9-2320-279-20-2_14311-12. BRAKE RELAY VALVES REMOVAL / INSTALLATION Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_145b. Front Brake Relay Valve Installation.Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_147c. Right Rear Brake Relay Valve Removal.Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_149d. Right Rear Brake Relay Valve Installation.e. Left Rear Brake Relay Valve Removal.11-12. BRAKE RELAY VALVES REMOVAL/INSTALLATION (CONT)f. Left Rear Brake Relay Valve Installationg. Left Rear Brake Relay Valve Removal (M978)Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_155h. Left Rear Brake Relay Valve Installation (M978).Brake and Air System Maintenance Instructions (Cont)i. Follow-on Maintenance11-13. QUICK RELEASE VALVE AND TOWING STOPLIGHT PRESSURE SWITCH REMOVAL / INSTALLATION b. Installation - TM-9-2320-279-20-2_16011-13.1. QUICK RELEASE VAVE AND TOWING STOPLIGHT PRESSURE SWITCH REMOVAL / INSTALLATION (M984E1)b. Installation - TM-9-2320-279-20-2_1621 1 - 1 4 . FRONT DOUBLE CHECK VALVE REMOVAL/INSTALLATIONa. Removal - TM-9-2320-279-20-2_164Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_165b. Installation. - TM-9-2320-279-20-2_166c. Follow-on Maintenance. - TM-9-2320-279-20-2_16711-15. REAR DOUBLE CHECK VALVE REMOVAL/INSTALLATION11-16. CAB PRESSURE PROTECTION VALVE REMOVAL/INSTALLATION.a. Removal - TM-9-2320-279-20-2_171b. Installation - TM-9-2320-279-20-2_17211-17. SPRING BRAKE CONTROL VALVE REMOVAL/INSTALLATION.b . I n s t a l l a t i o n - TM-9-2320-279-20-2_174c. Follow-on Maintenance - TM-9-2320-279-20-2_17511 - 19. TRAILER STOPLIGHT PRESSURE SWITCH REMOVAL/INSTALLATION11-20. PARKING BRAKE VALVE REMOVAL/INSTALLATION.a. Removal - TM-9-2320-279-20-2_17811-21. GLAD HAND REMOVAL / INSTALLATION SECTION IV. AIR DRYERa. Removal. - TM-9-2320-279-20-2_181b. Disassembly - TM-9-2320-279-20-2_182Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_183d. Assembly - TM-9-2320-279-20-2_184Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_185e. Installation - TM-9-2320-279-20-2_18611-23. AIR DRYER REMOVAL / INSTALLATION a. Removal - TM-9-2320-279-20-2_188Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_18911-23. AIR DRYER REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-2_190b. Installation - TM-9-2320-279-20-2_19111-23. AIR DRYER REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-2_192Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_19311-23. AIR DRYER REMOVAL / INSTALLATION (CONT) - TM-9-2320-279-20-2_19411-24. AIR DRYER CHECK VALVE REPAIR SECTION V. AIR MANIFOLS AND RESERVOIRSa. Removal - TM-9-2320-279-20-2_19711-25. NO. 1 AIR MANIFOLD REMOVAL/INSTALLATION (CONT)b. Installation. - TM-9-2320-279-20-2_199c Follow-on Maintenance11-26. NO. 2 AIR MANIFOLD REMOVAL/INSTALLATIONBrake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_203b. Installation - TM-9-2320-279-20-2_20411-27. NO. 3 AIR MANIFOLD REMOVAL/lNSTALLATlONa. Removal. - TM-9-2320-279-20-2_206Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_207b. Installation - TM-9-2320-279-20-2_208Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_20911-28. NO. 4 AIR MANIFOLD REMOVAL/INSTALLATIONBrake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_21111-28. NO. 4 AIR MANIFOLD REMOVAL/INSTALLATION (cont)b. lnstallation11-28. NO. 4 AIR MANIFOLD REMOVAL/INSTALLATION (CONT)c. Follow-on Maintenance - TM-9-2320-279-20-2_21511-28. NO. 4 AIR MANIFOLD REMOVAL/INSTALLATION (CONT).c. Follow-on Maintenance. - TM-9-2320-279-20-2_21711-29. AIR RESERVOIR NO. 1 AND VALVES REMOVAL/REPAIR/INSTALLATION.b. Disassembly - TM-9-2320-279-20-2_21911-29. AIR RESERVOIR NO. 1 AND VALVES REMOVAL/REPAIR/INSTALLATION (CONT)c. Assembly. - TM-9-2320-279-20-2_22111-29. AIR RESERVOIR NO. 1 AND VALVES REMOVAL/REPAIR/INSTALLATION (CONT).d. Installation11-30. AIR RESERVOIR NO. 2 REMOVAL/REPAlR/lNSTALLATlONBrake and Air System Maintenance instructions (Cont) - TM-9-2320-279-20-2_225b. Disassembly. - TM-9-2320-279-20-2_226Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_227c. Assembly. - TM-9-2320-279-20-2_228d. Installation. - TM-9-2320-279-20-2_229e. Follow-on Maintenance. - TM-9-2320-279-20-2_23011-31. AIR RESERVOIR NO. 3 AND RIGHT SIDE TIRE INFLATION CONNECTOR REMOVAL/REPAIR/INSTALLATION.a. Removal. - TM-9-2320-279-20-2_232b. Disassembly Model A.c. Disassembly Model B.d. Assembly Model A.e. Assembly Model B.Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_237f. Installation11-32. AIR RESERVOIR NO. 4, LEFT SIDE TIRE INFLATION CONNECTOR, AND VALVE REMOVAL/lNSTAllATlON (M983)Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_241b. Installation - TM-9-2320-279-20-2_242C. Follow-on Maintenance. - TM-9-2320-279-20-2_24311-33. AIR RESERVOIR NO. 4 AND LEFT SIDE TIRE INFLATION CONNECTOR REMOVAL/INSTALLATION (M977, M978, M984, M985)Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_245b. Installation. - TM-9-2320-279-20-2_246Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_247c. Follow-on Maintenance - TM-9-2320-279-20-2_24811-33.1 AIR RESERVOIR NO. 4 AND LEFT SIDE TIRE INFLATION CONNECTOR REMOVAL/INSTALLATION (M984E1).b. Air Reservoir No. 4 InstallationBrake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_251c. Left Side Tire Inflation Connector Removal.Section VI. TRANSFER CASE LOCKUP VALVEa. Removal. - TM-9-2320-279-20-2_254b. Installation - TM-9-2320-279-20-2_25511-34. TRANSFER CASE LOCKUP VALVE REMOVAL/INSTALLATION (CONT).C. Follow-on Maintenance. - TM-9-2320-279-20-2_257S e c t i o n V I I . A I R H O S E Sb. Type 2 Airhose Fittings Replacement c. Airhose Replacement.FIGURE 11-1. ENGINE AIRHOSESTable 11-2. Wiper and Air Horn HosesFIGURE 11-2. WIPER AND AIR HORN HOSESFIGURE 11-2.1. WIPER HOSESTable 11-3. Chassis AirhosesFIGURE 11-3. CHASIS AIRHOSESTable 11-3. Chassis Airhoses (Cont)FIGURE 11-3. CHASIS AIRHOSES (CONT)Table 11-4. Brake AirhosesFIGURE 11-4. BRAKE AIR HOSESTable 11-5. Cab AirhosesFIGURE 11-5. Cab AirhosesFigure 11-6. Air Manifold No. 4.d. Follow-on Maintenance. - TM-9-2320-279-20-2_27511-35.1. AIRHOSES AND FITTINGS REPLACEMENT (VEHICLES WITH DDEC IV ENGINE, ELECTRIC WINDSHIELD WIPERS, AND AIR-RIDE SEATS)b. Type 2 Airhose Fittings Replacement.c. Airhose Replacement.Figure 11-7. Engine AirhosesTable 11-7. Electric Windshield Wiper, Air-ride Seat, and Air Horn Hoses TableFigure 11-9. Air-ride Seat HosesTable 11-8. Chassis AirhosesFigure 11-10. Chassis AirhosesTable 11-8. Chassis Airhoses (Cont)Figure 11-10. Chassis Airhoses (Cont).Table 11-9. Brake AirhosesFigure 11-11. Brake AirhosesTable 11-10. Cab AirhosesFigure 11-12. Cab AirhosesFigure 11-13. Air Manifold No. 4.d. Follow-on Maintenance. - TM-9-2320-279-20-2_291Section VlII. AIR GOVERNOR AND COMPRESSORa. Testingb. Adjustment.11-37. AIR GOVERNOR REMOVAL/INSTALLATIONb . I n s t a l l a t i o n - TM-9-2320-279-20-2_29711-38. AIR COMPRESSOR REMOVAL/INSTALLATION.a . R e m o v a l - TM-9-2320-279-20-2_29911-38. AIR COMPRESSOR REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-20-2_300b. Installation. - TM-9-2320-279-20-2_30111-38. AIR COMPRESSOR REMOVAL/INSTALLATION (CONT) - TM-9-2320-279-20-2_302c. Follow-on Maintenance. - TM-9-2320-279-20-2_303Section IX. TRAILER CONNECTION SYSTEMb. Installation. - TM-9-2320-279-20-2_305II-40. TRACTOR PROTECTION VALVE REMOVAL/INSTALLATION (M983).a. Removal. - TM-9-2320-279-20-2_307b. Installation. - TM-9-2320-279-20-2_30811-41. GLAD HAND REMOVAL/INSTALLATION (M983)b. Installation. - TM-9-2320-279-20-2_310Brake and WARNING Adhesives, solvents, and sealing TM 9-2320-279-20-2 Air System Maintenance Instructions (Cont)11-42. TRAILER AIR LINES REMOVAL/INSTALLATION (M983)a . R e m o v a l . - TM-9-2320-279-20-2_31311-43. CWASSIS HOSE SUPPORT ASSEMBLY REMOVAL/REPAIR/INSTALLATIONb. Disassembly - TM-9-2320-279-20-2_315c . A s s e m b l yd. Installation. - TM-9-2320-279-20-2_317a . R e m o v a l - TM-9-2320-279-20-2_318b. Installation. - TM-9-2320-279-20-2_31911-45. TRAILER BRAKE HAND CONTROL VALVE REMOVAL/INSTALLATION.Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_321b. Installation - TM-9-2320-279-20-2_32211-46. FRONT SERVICE BRAKE CONTROL VALVE BOX REMOVAL/REPAIR/INSTALLATION (M984E1)b. Disassembly - TM-9-2320-279-20-2_324Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_325c. Cleaning/Inspection - TM-9-2320-279-20-2_326Brake and Air System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_327e. Installation. - TM-9-2320-279-20-2_328f. Follow-on Maintenance. - TM-9-2320-279-20-2_329a . R e m o v a l . - TM-9-2320-279-20-2_332Wheel Maintenance Instructions (Cont) - TM-9-2320-279-20-2_333b. Inspection.d. Bearing Cup, Wheel Stud, and Hub Installation.e. Installation. - TM-9-2320-279-20-2_336Wheel Maintenance Instructions (Cont) - TM-9-2320-279-20-2_33712-2. WHEEL AND DRUM ASSEMBLY, WHEEL BEARING AND STUD REMOVAL/INSTALLATION, NO. 1 AND NO. 2 AXLES (CONT).12-3. HUB, WHEEL BEARING AND WEAR RING REMOVAL/INSTALLATlON, NO. 3 AND NO. 4 AXLES (MODEL 480) (M977, M978, M983, M985).12-3. HUB, WHEEL BEARING, AND WEAR RING REMOVAL/INSTALLATION, NO. 3 AND NO. 4 AXLES (MODEL 480) (M977, M978, M983, M985) (CONT)Wheel Maintenance Instructions (Cont) - TM-9-2320-279-20-2_341b. Cleaning/Inspection - TM-9-2320-279-20-2_342Wheel Maintenance Instructions (Cont)12-3. HUB, WHEEL BEARING, AND WEAR RING REMOVAL/INSTALLATION, NO. 3 AND NO. 4 AXLES (MODEL 480) (M977, M978, M983, M985) (CONT).12-4. REAR BRAKEDRUM REMOVAL/INSTALLATION (M977, M978, M983, M985, M985E1)a. Removal - TM-9-2320-279-20-2_346Wheel Maintenance Instructions (Cont) - TM-9-2320-279-20-2_347b. Installation. - TM-9-2320-279-20-2_34812-5. BRAKE DRUM, WHEEL HUB, BEARING, OIL SEAL AND WEAR RING REMOVAL/ INSTALLATION, NO. 3 AND NO. 4 AXLES (MODELS 580 AND 650).12-5. BRAKE DRUM, WHEEL HUB, BEARING, OIL SEAL AND WEAR RING REMOVAL/ INSTALLATION, NO. 3 AND NO. 4 AXLES (MODELS 580 AND 650) (CONT).b. Cleaning/Inspection - TM-9-2320-279-20-2_351c. Installation. - TM-9-2320-279-20-2_352d. Follow-on Maintenance. - TM-9-2320-279-20-2_353a. Disassembly. - TM-9-2320-279-20-2_35512-6. WHEEL/TIRE ASSEMBLY REPAIR (CONT)Wheel Maintenance Instructions (Cont) - TM-9-2320-279-20-2_357b. Cleaning/Inspectionc. Assembly. - TM-9-2320-279-20-2_359Wheel Maintenance Instructions (Cont) - TM-9-2320-279-20-2_36112-6. WHEEL/TIRE ASSEMBLY REPAIR (CONT)Wheel Maintenance Instructions (Cont) - TM-9-2320-279-20-2_363CHAPTER 13 STEERING SYSTEM MAINTENANCEa. Removal. - TM-9-2320-279-20-2_378b. Installation. - TM-9-2320-279-20-2_37913-3. STEERING LINKAGE AND UNIVERSAL JOINT REMOVAL / REPAIR / INSTALLATION / ADJUSTMENTa. Removal. - TM-9-2320-279-20-2_382Steering System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_383b. Disassemblyc. Assembly. - TM-9-2320-279-20-2_38513-3. STEERING LINKAGE AND UNIVERSAL JOINT REMOVAL/REPAIR/INSTALLATION/ADJUSTMENT (CONT)d. Installation. - TM-9-2320-279-20-2_387e . A d j u s t m e n t Steering System Maintenance Instructions - TM-9-2320-279-20-2_38913-4. DRAG LINK REMOVAL/REPAlR/lNSTALLATlONa. Removal - TM-9-2320-279-20-2_391b. Disassembly. - TM-9-2320-279-20-2_392d . A s s e m b l y13-5. FRONT AND REAR TIE RODS REMOVAL/REPAIR/INSTALLATION.a. Removal. - TM-9-2320-279-20-2_395c. Cleaning/Inspection - TM-9-2320-279-20-2_396e. Installation - TM-9-2320-279-20-2_397f. Follow-on Maintenance - TM-9-2320-279-20-2_399Section III. HYDRAULIC RESERVOIR AND HOSESSteering System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_40113-6. STEERING SYSTEM HOSES AND FITTINGS REMOVAL/INSTALLATION (CONT)13-6.1. STEERING/TENSIONER SYSTEM HOSES AND FITTINGS REMOVAL/INSTALLATION (M984E1).a. Removal - TM-9-2320-279-20-2_404Steering System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_40513-6.1. STEERING/TENSIONER SYSTEM HOSES AND FITTINGS REMOVAL/ INSTALLATION (M984E1) (CONT)b. Installation. - TM-9-2320-279-20-2_40713-6.1. STEERING/TENSIONER SYSTEM HOSES AND FITTINGS REMOVAL/INSTALLATION (M984E1) (CONT).Steering System Maintenance Instructions - TM-9-2320-279-20-2_409c. Follow-on Maintenance. - TM-9-2320-279-20-2_41013-7. HYDRAULIC MANIFOLD REMOVAL/INSTALLATION.b. Installation. - TM-9-2320-279-20-2_41213-8. HYDRAULIC FILTER REMOVAL/INSTALLATION.a. Removal. - TM-9-2320-279-20-2_414b. Installation - TM-9-2320-279-20-2_41513-9. HYDRAULIC RESERVOIR SIGHT GLASS REMOVAL/INSTALLATION13-10. HYDRAULIC RESERVOIR TOP PLATE AND GASKET REMOVA/INSTALLATION.a. Removal. - TM-9-2320-279-20-2_418b. Installation - TM-9-2320-279-20-2_419c. Follow-on Maintenance - TM-9-2320-279-20-2_42013-11. HYDRAULIC RESERVOIR STRAINERS REMOVAL/INSTALLATION13-12. HYDRAULIC RESERVOIR REMOVAL/lNSTALLATlONa. Removal. - TM-9-2320-279-20-2_423Steering System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_42413-12. HYDRAULIC RESERVOIR REMOVAL/INSTALLATION (CONT)b. Installation - TM-9-2320-279-20-2_426Steering System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_42713-12. HYDRAULIC RESERVOIR REMOVAL/INSTALLATION (CONT)13-12. HYDRAULIC RESERVOIR REMOVAL/INSTALLATION (CONT).c. Follow-on Maintenance. - TM-9-2320-279-20-2_43013-13. HYDRAULIC FILTER AND HOUSING REMOVAL/INSTALLATION (M984E1).Steering System Maintenance Instructions (Cont) - TM-9-2320-279-20-2_432b. Installation. - TM-9-2320-279-20-2_43313-14. HYDRAULIC RESERVOIR TOP PLATE AND SIGHT GLASS REMOVAL/INSTALLATION (M984E1).a . R e m o v a l . - TM-9-2320-279-20-2_435b. Installation - TM-9-2320-279-20-2_436c. Follow-on Maintenance. - TM-9-2320-279-20-2_43713-15. HYDRAULIC RESERVOIR STRAINERS REMOVAL/INSTALLATION (M984E1).b. Cleaning13-16. HYDRAULIC RESERVOIR REMOVAL/INSTALLATION (M984E1)b. Installation. - TM-9-2320-279-20-2_441c. Follow-on Maintenance. - TM-9-2320-279-20-2_442CHAPTER 14 FRAME AND TIRE CARRIER MAINTENANCESection II. DECKING, SKID PLATE, AND FRAME ATTACHMENTSb. Installation. - TM-9-2320-279-20-2_44514-3. REAR DECKING REMOVAL/INSTALLATION (M983)14-4. SKID PLATE WINDOW GUARD AND SKID PLATE REMOVAL/INSTALLATIONc. Skid Plate Removal.d. Skid Plate Installation14-4. SKID PLATE WINDOW GUARD AND SKID PLATE REMOVAL/INSTALLATION (CONT)14-5. SKID PLATE GRILLE REMOVAL/lNSTALLATIONa. Removal. - TM-9-2320-279-20-2_45214-6. AXLE STOP REMOVAL/INSTALLATION.14-6.1. AXLE STOP REMOVAL/lNSTALLATION (M984, M984E1).c. Ax/es No. 3 and No. 4 Axle Stop Removal14-7. ENGINE WIRING HARNESS CONNECTOR BRACKET REMOVAL/lNSTALLATlON.b. Installation. - TM-9-2320-279-20-2_45714-8. REAR CROSSMEMBER BRACE REMOVAL/INSTALLATION14-9. CAB BRACE ASSEMBLY REMOVAl/INSTALLATION14-10. VEHICLE TIEDOWN REMOVAL/iNSTALLATION.b. c. END Frame and Tire Carrier Maintenance Instructions (Cont) CAUTION Do not remove both front tiedown plates at the same time. If both tiedown plates are removed, cab will sag. NOTE Support cab before removing either front tiedown plate. (1) Remove tiedown ring (1) from tiedown plate (2). (2) Remove four nuts (3) and screws (4) from tiedown plate (2). (3) Remove tiedown plate (2) from frame (5). Installation.Section Ill. CATWALKS AND GENERATOR MOUNT14-12. RIGHT SIDE AND REAR CATWALK REMOVAL/INSTALLATION (M983)14-13. REAR CATWALK MOUNT REMOVAL/lNSTALLATION (M983).a. Removal. - TM-9-2320-279-20-2_46514-14. GENERATOR MOUNT ASSEMBLY REMOVAL/INSTALLATION (M983)a. Removal. - TM-9-2320-279-20-2_467Section IV. TOWING AND RETRIEVER SYSTEMb. Disassembly - TM-9-2320-279-20-2_469c. Assembly. - TM-9-2320-279-20-2_470d. Installation.14-15.01 SELF-GUIDED COUPLER REMOVAL/REPAlR/INSTALLATION (M1977-CBT ONLY)b. Disassembly. - TM-9-2320-279-20-2_47314-15.01 SELF-GUIDED COUPLER REMOVAL/REPAIR/INSTALLATION (M1977-CBT ONLY) (CONT).c. Cleaning/Inspection. - TM-9-2320-279-20-2_475d. Assembly. - TM-9-2320-279-20-2_476Frame and Tire Carrier Maintenance Instructions (Cont) - TM-9-2320-279-20-2_477e. Installation. - TM-9-2320-279-20-2_47814-15.1 LOCKPIN REMOVAL/INSTALLATION (M984E1).a . R e m o v a l b. Inspection14-15.3. FAIRLEAD/TENSIONER LIFT BAR SUPPORT REMOVAL/INSTALLATION.Section V. TIRE CARRIER AND FIFTH WHEELFrame and Tire Carrier Maintenance Instructions (Cont) - TM-9-2320-279-20-2_484b. Installation. - TM-9-2320-279-20-2_485Frame and Tire Carrier Maintenance Instructions (Cont) - TM-9-2320-279-20-2_48614-17. TIRE CARRIER DECKING AND BRACKETS ASSEMBLY REMOVAL/INSTALLATION (M983)a. Removal. - TM-9-2320-279-20-2_488b. Installation. - TM-9-2320-279-20-2_489c. Follow-on Maintenance - TM-9-2320-279-20-2_49014-18. TIRE DAVIT WINCH AND CABLE REMOVAL/REPAIR/INSTALLATION.a. Removal. - TM-9-2320-279-20-2_492b. Disassembly. - TM-9-2320-279-20-2_493Frame and Tire Carrier Maintenance Instructions (Cont) - TM-9-2320-279-20-2_494c. Assembly - TM-9-2320-279-20-2_495d. Installation. - TM-9-2320-279-20-2_496e. Follow-on Maintenance. - TM-9-2320-279-20-2_49714-19. FIFTH WHEEL REMOVAL/INSTALLATION (M983).14-20. PROPELLER SHAFT GUARD REMOVAL/INSTALLATION (M978)CHAPTER 15 SUSPENSION MAINTENANCEa. No. 1 Axle Shock Absorber Removal.c. No. 2 Axle Shock Absorber Removal.e. No. 3 and No. 4 Axle Shock Absorber Removal.15-3. SHOCK ABSORBER MOUNTS REMOVAL/INSTALLATIONc. Shock Absorber Mounts Removal..15-4. TIRE DAVIT SHOCK MOUNT REMOVAL/INSTALLATION15-4. TIRE DAVIT SHOCK MOUNT REMOVAL/iNSTALLATION (CONT)b. Installation (all except M984E1) - TM-9-2320-279-20-2_509c. Removal (M984E1)Suspension Maintenance Instructions (Cont) - TM-9-2320-279-20-2_511d. Installation (M984E1).Suspension Maintenance Instructions (Cont) - TM-9-2320-279-20-2_51315-5. TORQUE ROD REMOVAL/INSTALLATIONa. Removal. - TM-9-2320-279-20-2_51515-5. TORQUE ROD REMOVAL/INSTALLATION (cont)b. Installation. - TM-9-2320-279-20-2_517c. Follow-on Maintenance. - TM-9-2320-279-20-2_518CHAPTER 16 CAB AND BODY MAINTENANCECab and Body Maintenance InstructionsSection II. CAB, DOORS, AND ENGINE COVERSa. Removal. - TM-9-2320-279-20-2_52316-2. DOOR REMOVAL/REPAIR/INSTALLATION (CONT). b. Disassembly. - TM-9-2320-279-20-2_52516-2. DOOR REMOVAL/REPAIR/INSTALLATION (CONT). Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_52716-2. DOOR REMOVAL/REPAIR/INSTALLATION (CONT). - TM-9-2320-279-20-2_528Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_52916-2. DOOR REMOVAL/REPAIR/INSTALLATION (CONT). - TM-9-2320-279-20-2_530Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_531c. Assembly. - TM-9-2320-279-20-2_532Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_533Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_534Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_53516-2. DOOR REMOVAL/REPAIR/INSTALLATION (CONT)Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_53716-2. DOOR REMOVAL/REPAIR/INSTALLATION (CONT)Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_539d. Installation - TM-9-2320-279-20-2_540Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_541e. Follow-on Maintenance. - TM-9-2320-279-20-2_54216-3. STEP REMOVAL/INSTALLATION16-3. STEP REMOVAL/INSTALLATION (CONT)b. Installation. - TM-9-2320-279-20-2_545c. Follow-on Maintenance. 16-4. GRAB HANDLE REMOVAL/INSTALLATIONCab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_549b. Installation - TM-9-2320-279-20-2_55016-5. IGNITION SWITCH BRACKET REMOVAL/INSTALLATIONa. Removal. - TM-9-2320-279-20-2_552b. Installation. - TM-9-2320-279-20-2_55316-6. ENGINE COVER AND SIDE PANEL HOLDDOWN REMOVAL/INSTALLATION.b. Installation. - TM-9-2320-279-20-2_55516-7. REAR CAB MOUNT REMOVAL/INSTALLATION.a. Removal. - TM-9-2320-279-20-2_55716-8. CAB ROOF COVER PLATE REMOVAL/INSTALLATION a. Removal. - TM-9-2320-279-20-2_559b. Installation. - TM-9-2320-279-20-2_56016-10. FRONT AND REAR ENGINE COVER FRAME REMOVAL/INSTALLATION.a. Front Engine Cover Frame Removal.b. Front Engine Cover Frame Installation.c. Rear Engine Cover Frame Removal.16-11. HEATER COMPARTMENT COVERS REMOVAL/INSTALLATION.b. Installation. - TM-9-2320-279-20-2_566c. Follow-on Maintenance. - TM-9-2320-279-20-2_56716-12. RIGHT AND LEFT WARNING KIT BRACKETS REMOVAL/INSTALLATION.b. Installation. - TM-9-2320-279-20-2_569Section Ill. SPLASH GUARDS, FENDERS, AND MUD FLAPSa. Right Splash Guard Removal.16-14. LEFT FRONT FENDER REMOVAL/INSTALLATION.Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_573b. Installation. - TM-9-2320-279-20-2_574Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_575c. Follow-on Maintenance - TM-9-2320-279-20-2_57616-15. RIGHT FRONT FENDER REMOVAL/INSTALLATION.a. Removal. - TM-9-2320-279-20-2_578Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_579b. Installation. - TM-9-2320-279-20-2_580Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_58116-16. REAR FENDER AND SUPPORTS REMOVAL/INSTALLATION (M984).a. Removal. - TM-9-2320-279-20-2_58316-16. REAR FENDER AND SUPPORTS REMOVAL/INSTALLATION (M984) (CONT).Cab and Body Maintenance Instructions (Cont)16-16. REAR FENDER AND SUPPORTS REMOVAL/INSTALLATION (M984) (CONT). b. Installation. - TM-9-2320-279-20-2_58716-16. REAR FENDER AND SUPPORTS REMOVAL/INSTALLATION (M984) (CONT)Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_58916-170 REAR FENDER REMOVAL/INSTALLATION (M977, M985).a. Removal. - TM-9-2320-279-20-2_591b. l Installation.c. Follow-on Maintenance. - TM-9-2320-279-20-2_59316-18. LEFT INTERMEDIATE FENDER AND SUPPORTS REMOVAL/lNSTALLATION (M984).Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_595b. Installation. - TM-9-2320-279-20-2_596Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_59716-19. RIGHT INTERMIDIATE FENDER AND SUPPORTS REMOVAL / INSTALLATION (M984)a. Removal. - TM-9-2320-279-20-2_59916-19. RIGHT INTERMIDIATE FENDER AND SUPPORTS REMOVAL / INSTALLATION (M984) (CONT)b. Installation. - TM-9-2320-279-20-2_601c. Follow-on Maintenance. - TM-9-2320-279-20-2_60216-20. FRONT, CENTER, AND REAR MUD FLAPS AND REAR SPLASH GUARD REMOVAL/INSTALLATION (M977, M978, M985, M985E1)a. Left Front Mud Flap Removal.c. Right Front Mud Flap Removal. - TM-9-2320-279-20-2_605g. Rear Mud Flap and Bracket Removal (M977, M985 only).Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_60716-20. FRONT, CENTER, AND REAR MUD FLAPS AND REAR SPLASH GUARD REMOVAL/INSTALLATION (M977, M978, M985, M985E1) (CONT).i. Rear Mud Flap Removal (M985E1 only).I. Rear Mud Flap and Splash Guard Installation (M978 only).m. Follow-on Maintenance6-21. MUD FLAPS QUARTER FENDERS FENDER BRACKETS, AND REAR BRACKETS REMOVAL/INSTALLATION (M983)c. Right Front Mud Flap Removale. Center Flap, Quarfer Fender, and Fender Bracket Removal.g. Rear Mud Flap and Bracket Removal.h. Rear Mud Flap and Bracket Installation.16-22. FRONT, CENTER, AND REAR MUD FLAPS REMOVAL/INSTALLATION (M984).a. Left Front Mud Flap Removal.c. Right Front Mud Flap Removal. - TM-9-2320-279-20-2_619e. Center Mud Flap Removal.g. Rear Mud Flap and Bracket Removal16-22. FRONT, CENTER, AND REAR MUD FLAPS REMOVAL/INSTALLATION (M984) (CONT)h. Rear Mud Flap and Bracket Installation.f. Follow-on Maintenance. - TM-9-2320-279-20-2_62416-22.1. MUD FLAPS AND REAR BRACKETS REMOVAL/INSTALLATION (M984E1).a. a.1 Right Front Mud Flap Removal.a. Left Front Mud Flap Removal.c. Left Center Mud Flap and Bracket R e m o v a l g. Rear Splash Guards, Mud Flaps and Brackets Removal.16-22.1. MUD FLAPS AND REAR BRACKETS REMOVAL/INSTALLATION (M984E1) (CONT).h. Rear Splash Guards, Mud Flaps, and Brackets Installationi. Follow-on Maintenance. 16-23. CROWBAR STOWAGE BRACKETS REMOVAL/INSTALLATION (M984)16-24. REAR FENDERS AND BRACKETS REMOVAL/INSTALLATION (M985E1).Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_63616-24. REAR FENDERS AND BRACKETS REMOVAL/INSTALLATION (M985E1) (CONT)b. Installation. - TM-9-2320-279-20-2_63816-24. REAR FENDERS AND BRACKETS REMOVAL/INSTALLATION (M985E1) (CONT).16-24.1. REAR FENDERS AND SUPPORTS REMOVAL/lNSTALLATION (M984E1)16-24.1. REAR FENDERS AND SUPPORTS REMOVAL/INSTALLATION (M984E1) (CONT)b. Installation. - TM-9-2320-279-20-2_64216-24.1. REAR FENDERS AND SUPPORTS REMOVAL/INSTALLATION (M984E1) (CONT)Section IV. SEATSCab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_645b. Installation - TM-9-2320-279-20-2_646c. Follow-on Maintenance. 16-25.1. SEAT CUSHION AND BACK COVER (AIR-RIDE SEAT) REMOVAL/INSTALLATION.Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_649b. Installation. - TM-9-2320-279-20-2_65016-26. SEAT AND SEAT FRAME REMOVAL/INSTALLATION.b. Installation. - TM-9-2320-279-20-2_65216-26.1. SEAT (AIR-RIDE) REMOVAL/INSTALLATION.b. Disassembly. - TM-9-2320-279-20-2_654c. Assembly. - TM-9-2320-279-20-2_655d. Installation.16-27. SEAT SUPPORT AND FOOTREST REMOVAL/iNSTALLATIONCab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_658b. Installation. - TM-9-2320-279-20-2_659Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_66016-28. SEAT SHOCK ABSORBER REMOVAL/lNSTALLATION.a. Removal. - TM-9-2320-279-20-2_66216-29. SEAT SPRING REMOVAL/INSTALLATION.b. Installation. - TM-9-2320-279-20-2_66416-30. SLIDE ASSEMBLY REMOVAL/INSTALLATION.a. Removal. - TM-9-2320-279-20-2_66616-31. SUN VISOR REMOVAL/INSTALLATION.16-32. SEATBELT REMOVAL/INSTALLATION (WITHOUT SHOULDER HARNESS).16-32.1 THREE-POINT SEATBELT REMOVAL/INSTALLATION (MODEL A).16-32.1 THREE-POINT SEATBELT REMOVAL/INSTALLATION (MODEL A) (CONT). - TM-9-2320-279-20-2_670b. Cleaning/Inspection. - TM-9-2320-279-20-2_671c. Installation.16-32.1 THREE-POINT SEATBELT REMOVAL/INSTALLATION (MODEL A) (CONT).Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_67416-32.1 THREE-POINT SEATBELT REMOVAL/INSTALLATION (MODEL A) (CONT). - TM-9-2320-279-20-2_67516-32.2 THREE-POINT SEATBELT REMOVAL/lNSTALLATlON (MODEL B).16-32.2 THREE-POINT SEATBELT REMOVAL/INSTALLATION (MODEL B) (CONT). - TM-9-2320-279-20-2_677b. Cleaning/Inspection. - TM-9-2320-279-20-2_67816-32.2 THREE-POINT SEATBELT REMOVAL/INSTALLATION (MODEL B) (CONT). - TM-9-2320-279-20-2_67916-32.3 FOUR-POINT SEATBELT REMOVAL/INSTALLATION.16-32.3 FOUR-POINT SEATBELT REMOVAL/INSTALLATION (CONT). - TM-9-2320-279-20-2_681b. Cleaning/Inspection. - TM-9-2320-279-20-2_68216-32.3 FOUR-POINT SEATBELT REMOVAL/INSTALLATION (CONT). - TM-9-2320-279-20-2_683Section V. STOWAGE BOXESa. Remote Control Stowage Box Removal.b. Remote Control Stowage Box Installation.16-33. STOWAGE BOX REMOVAL/INSTALLATION (M977, M985, M1977-CBT) (CONT).c. Chain Sling Stowage Box Removal (M977 only).c. Chain Sling Stowage Box Installation (M977 only).Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_690e. Tool Stowage Box Removal.f. Tool Stowage Box Installation.g. Wheel Chock Stowage Box Removal.i. Rear Stowage Box Removal. - TM-9-2320-279-20-2_694j . Rear Stowage Box /nstallation.Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_69616-34. STOWAGE BOX REMOVAL/INSTALLATION (M978)c. Fuel Can Stowage Box Removal.16-34. STOWAGE BOX REMOVAL/INSTALLATION (M978) (CONT).Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_701d. Fuel Can Stowage Box Installation.16-34. STOWAGE BOX REMOVAL/INSTALLATION (M978) (CONT) - TM-9-2320-279-20-2_703e. Wheel Chock Stowage Box Removali. Rear Stowage Box Removal. - TM-9-2320-279-20-2_705j. Rear Stowage Box Installation.16-34. STOWAGE BOX REMOVAL/INSTALLATION (M978) (CONT) - TM-9-2320-279-20-2_70716-35. STOWAGE BOX REMOVAL/INSTALLATION (M983)a. Tool Stowage Box Removal (M983 without crane).C. Tool Stowage Box Removal (M983 without crane).e. Wheel Chock Stowage Box Removal. - TM-9-2320-279-20-2_71116-36. STOWAGE BOX REMOVAL/INSTALLATION (M984)16-36. STOWAGE BOX REMOVAL/INSTALLATION (M964) (CONT).16-36. STOWAGE BOX REMOVAL/INSTALLATION (M984) (CONT).c. Tool Stowage Box Removal.d. Tool Stowage Box Installation.e. Wheel Chock Stowage Box Removal. - TM-9-2320-279-20-2_717g . Cargo Body Stowage Box Removal.h. Cargo Body Stowage Box Installation.16-36.1. TOOL STOWAGE BOX REMOVAL/INSTALLATION (M984E1)16-36.1. TOOL STOWAGE BOX REMOVAL/INSTALLATION (M984E1) (CONT).16-36.1. TOOL STOWAGE BOX REMOVAL/INSTALLATION (M984E1) (CONT). 16-37. FIRE EXTINGUISHER MOUNT REMOVAL/INSTALLATION.c. Stowage Box Fire Extinguisher Mount Removal (M978, M984, M984E1).e. Battery Box Fire Extinguisher Mount Removal (M978).16-37.1. VISE, VISE MOUNT AND VISE SUPPORT REMOVAL/INSTALLATION (M984E1).Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_727b. Installation. - TM-9-2320-279-20-2_728Section VI. CABLE REELS AND HOSE REELSb. Installation. - TM-9-2320-279-20-2_73016-39. HOSE REEL ROLLER ASSEMBLY REMOVAL/INSTALLATION (M978) - TM-9-2320-279-20-2_73116-39. HOSE REEL ROLLER ASSEMBLY REMOVAL/INSTALLATION (M978) - TM-9-2320-279-20-2_73216-40. H1 AND H2 REELS REMOVAL/INSTALLATION (M978)16-40. H1 AND H2 REELS REMOVAL/INSTALLATION (M978) (CONT)b. Installation - TM-9-2320-279-20-2_73516.40. H1 AND H2 REELS REMOVAL/INSTALLATION (M978) (CONT). 16-40. H1 AND H2 REELS REMOVAL/INSTALLATION (M978) (CONT).16-41. HAV HAND ACTUATED CONTROL VALVE HOSE REEL INLET AIRHOSE REMOVAL/INSTALLATION (M978).a. Removal. - TM-9-2320-279-20-2_739b. Installation. - TM-9-2320-279-20-2_74016-42. HAV HAND ACTUATED CONTROL VALVE HOSE REEL OUTLET AIRHOSE REMOVAL/INSTALLATION (M978)16-42. HAV HAND ACTUATED CONTROL VALVE HOSE REEL OUTLET AIRHOSE REMOVAL/INSTALLATION (M978) (CONT)b. Installation. - TM-9-2320-279-20-2_74316-42. HAV HAND ACTUATED CONTROL VALVE HOSE REEL OUTLET AIRHOSE REMOVAL/lNSTALLATION (M978) (CONT).c. Follow-on Maintenance. - TM-9-2320-279-20-2_74516-43. HAVR HAND ACTUATED CONTROL VALVE REEL REMOVAL/INSTALLATION (M978).Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_747c. Follow-on Maintenance - TM-9-2320-279-20-2_748Section VII. CARGO BODYa. Removal. - TM-9-2320-279-20-2_75016-45. CARGO TIEDOWN REMOVAL/INSTALLATION (M977, M984, M985).S e c t i o n V I I I . T A N K E R B O D Y16-46. STOWAGE TUBE REMOVAL/INSTALLATION (M978) (CONT)b. Installation. - TM-9-2320-279-20-2_75416-47. PUMP MODULE TOP AND REAR DOORS REMOVAL/INSTALLATION (M978).a. Removal. - TM-9-2320-279-20-2_757b. Installation. - TM-9-2320-279-20-2_758c. Follow-on Maintenance. - TM-9-2320-279-20-2_75916-48. PUMP MODULE TOP AND SIDE ACCESS PANEL REMOVAL/INSTALLATION M 9 7 8b. Left and Right Side Access Panel Installation16-49. MANHOLE COVER REMOVAL/INSTALLATION (M978) (MODEL A)Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_76416-49. MANHOLE COVER REMOVAL/INSTALLATION (M978) (MODEL A) (CONT)16-49.1 MANHOLE COVER REMOVAL/INSTALLATION (M978) (MODELS B AND C)b. Installation. - TM-9-2320-279-20-2_76716-49.2. MANHOLE COVER PRESSURE ADJUSTMENT (M978) (MODEL B)b. Adjustment.16-49.3 TANK VENT DRAIN REMOVAL/INSTALLATION (M978)a. Removal. - TM-9-2320-279-20-2_771Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_772b. Installation - TM-9-2320-279-20-2_773c. Follow-on Maintenance - TM-9-2320-279-20-2_77416-49.4. RELIEF VALVE PRESSURE ADJUSTMENT (M978) (MODEL C)Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_77616-50. DOOR PISTON REMOVAL/INSTALLATION (M978)a. Removal - TM-9-2320-279-20-2_77816-51. LADDER RAIL AND LADDER REMOVAL/INSTALLATION (M978).Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_780b. Installation. - TM-9-2320-279-20-2_78116-52. DIPSTICK TUBE REMOVAL/INSTALLATION (M978).a. Removal. - TM-9-2320-279-20-2_78316-52.1 HOSE COVER REMOVAL/INSTALLATION (M978).16-53. ROLLOVER RAIL REMOVAL/INSTALLATION (M978).a. Removal - TM-9-2320-279-20-2_78616-54. PUMP MODULE CENTER PANEL REMOVAL/INSTALLATION (M978)a. Removal. - TM-9-2320-279-20-2_788b. Installation. - TM-9-2320-279-20-2_789Cab and Body Maintenance Instructions (cont) - TM-9-2320-279-20-2_79016-54.1 TANK MOUNTING BOLT REPLACEMENT.a. Removal - TM-9-2320-279-20-2_79216-54.1 TANK MOUNTING BOLT REPLACEMENT.b. Installation. - TM-9-2320-279-20-2_7941 6 - 5 4 . 1 . T A N K M O U N T I N G B O L T R E P L A C E M E N T c. Follow-on Maintenance. - TM-9-2320-279-20-2_796S e c t i o n I X . WRECKER BODYCab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_79816-55.1. SPADE TUBE MOUNTING BRACKETS REMOVAL/INSTALLATION (M964)a. Removal - TM-9-2320-279-20-2_80016-56. SNATCH BLOCK MOUNTING ASSEMBLY REMOVAL/INSTALLATION (M984)16-57. OXYGEN BOTTLE MOUNTING BRACKETS REMOVAL/lNSTALLATlON (M984).a. Removal. - TM-9-2320-279-20-2_80316-57.1 TOW SPADE HOLDER REMOVAL/INSTALLATION (M984)16-58. ACETYLENE TANK MOUNT ASSEMBLY REMOVAL / INSTALLATION (M984)b. Installation.c. Follow-on Maintenance. - TM-9-2320-279-20-2_80816-59. HEAVY-DUTY WINCH SCREEN AND BRACKETS REMOVAL/INSTALLATION (M984E1).b. Installation - TM-9-2320-279-20-2_81016-60. ACETYLENE TANK STRAPS AND MOUNT ASSEMBLY REMOVAl/NSTALLATION (M984E1)16-61. OXYGEN TANK STRAPS AND MOUNTING BRACKETS REMOVAL/INSTALLATION (M984E1)a. Removal. - TM-9-2320-279-20-2_81316-62. RETRIEVER ADAPTER AND TOW SPADE HOLDERS REMOVAL/lNSTALLATlON (M984E1)16-63. 60-TON TACKLE BLOCK HOLDDOWN AND FRAME REMOVAL/INSTALLATION (M984E1).a. Removal. - TM-9-2320-279-20-2_81616-64. WRECKER BODY TIEDOWNS REMOVAL/INSTALLATION (M984E1)16-65. WRECKER BODY STOWAGE BOXES REMOVAL/REPAIR/iNSTALLATION (M984E1).a. Removal. - TM-9-2320-279-20-2_81916-65. WRECKER BODY STOWAGE BOXES REMOVAL/REPAIR/iNSTALLATION (M984E1). (cont)b. Disassembly.c. Assembly. - TM-9-2320-279-20-2_822Cab and Body Maintenance Instructions (Cont) - TM-9-2320-279-20-2_823d. Installation - TM-9-2320-279-20-2_824e. Follow-on Maintenance. - TM-9-2320-279-20-2_82516-66. LADDER BRACKET REMOVAL/lNSTALLATION (M984E1)16-67. WRECKER BODY SUPPORTS (BODY-MOUNTED) REMOVAL/INSTALLATION (M984E1)16-68. WRECKER BODY SUPPORTS (FRAME-MOUNTED) REMOVAL/INSTALLATION (M984E1).b. Installation - TM-9-2320-279-20-2_829c. Follow-on Maintenance. - TM-9-2320-279-20-2_83016-69. HEEL REST REMOVAL/lNSTALLATlON16-70. SLAVE CABLE SUPPORT HOOK REMOVAL/INSTALLATION (M983).16-71. DRAIN PLUG REMOVAL/INSTALLATIONC H A P T E R 1 7 W I N C H E S , C R A N E S , A N D P O W E R T A K E O F F ( P T O ) M A I N T E N A N C E17-2. FRONT CABLE TENSIONER REMOVAL/REPAIR/INSTALLATION.b. Disassembly. - TM-9-2320-279-20-2_83617-2. FRONT CABLE TENSlONER REMOVAL/REPAIR/INSTALLATION (CONT).Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_83817-2. FRONT CABLE TENSIONER REMOVAL/REPAIR/INSTALLATION (CONT) - TM-9-2320-279-20-2_839Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_840c. Assembly. - TM-9-2320-279-20-2_841Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_84217-2. FRONT CABLE TENSIONER REMOVAL/REPAIR/INSTALLATION (CONT).Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_84417-2. FRONT CABLE TENSIONER REMOVAL/REPAIR/INSTALLATION (CONT) - TM-9-2320-279-20-2_845d. Installation - TM-9-2320-279-20-2_846a. Removal. - TM-9-2320-279-20-2_847b. Disassembly. - TM-9-2320-279-20-2_84817-3. REAR CABLE TENSIONER REMOVAL/REPAIR/INSTALLATION (CONT)Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_85017-3. REAR CABLE TENSlONER REMOVAL/REPAIR/INSTALLATION (CONT).c. Assembly. - TM-9-2320-279-20-2_85217-3. REAR CABLE TENSlONER REMOVAL/REPAIR/INSTALLATION (CONT). Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_85417-3. REAR CABLE TENSlONER REMOVAL/REPAIR/iNSTALLATION (CONT).Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_856d. Installation - TM-9-2320-279-20-2_85717-4. FRONT CABLE GUIDE REMOVAL/REPAIR/INSTALLATlON.b. Disassembly. - TM-9-2320-279-20-2_859c. Assembly - TM-9-2320-279-20-2_860d. Installation. - TM-9-2320-279-20-2_861a. Removal.c. Assembly - TM-9-2320-279-20-2_86317-6. REAR CABLE GUIDE REMOVAL/REPAIR/INSTALLATIONa. Removal (M977, M985)b. Removal (M978, M983).c. Removal (M984).Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_868e. Assembly.f. Installation (M977, M985).g. Installation (M978, M983).17-7. REAR CABLE TENSlONER REMOVAL/REPAIR/INSTALLATION (M984)b. Disassembly. - TM-9-2320-279-20-2_873Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_87417-7. REAR CABLE TENSIONER REMOVAL/REPAIR/iNSTALLATION (M984) (CONT)Winches, Cranesr and Power Takeoff (PTO) Maintenance Instructions (Cont)c. Assembly. - TM-9-2320-279-20-2_877Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_87817-7. REAR CABLE TENSlONER REMOVAL/REPAIR/INSTALLATION (M984) (CONT)Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_880d. Installation. - TM-9-2320-279-20-2_881a. Removal. - TM-9-2320-279-20-2_882b. Installation. - TM-9-2320-279-20-2_88317-9. SELF-RECOVERY WINCH HYDRAULIC TUBES REMOVAL/lNSTALLATION.b. Installation. - TM-9-2320-279-20-2_88517-10. SELF-RECOVERY WINCH AND BRACKETS REMOVAL/INSTALLATION.a. Removal. - TM-9-2320-279-20-2_887b. Installation. - TM-9-2320-279-20-2_88817-11. HEAVY-DUTY WINCH CABLE REMOVAL/INSTALLATION (M984)17-11.1. HEAVY-DUTY WINCH CABLE REMOVAL/INSTALLATION (M984E1).a. Removal - TM-9-2320-279-20-2_891b. Installation. - TM-9-2320-279-20-2_892c. New Cable Break-in.17-11.2. HEAVY-DUTY WINCH CABLE TENSIONER REMOVAL/REPAIR/iNSTALLATION (M984E1)b. Disassembly. - TM-9-2320-279-20-2_896d. Assembly - TM-9-2320-279-20-2_89717-12. HEAVY-DUTY WINCH HYDRAULIC TUBES REMOVAL/INSTALLATION (M984).a. Removal. - TM-9-2320-279-20-2_899b. Installation. - TM-9-2320-279-20-2_900c. Follow-on Maintenance. - TM-9-2320-279-20-2_90117-14. HEAVY-DUTY WINCH BREATHER REMOVAL / INSTALLATION (M984)17-14. HEAVY-DUTY WINCH BREATHER REMOVAL / INSTALLATION (M984) (CONT)Section IV. CRANESa. Removal - TM-9-2320-279-20-2_905b. Winches, Cranes, and Power Disassemblyc. Cleaning/Inspection. - TM-9-2320-279-20-2_907d. Assembly. - TM-9-2320-279-20-2_90817-15. CRANE HOOK BLOCK, HOOK, AND CLEVIS REMOVAL/REPAIR/INSTALLATION (M985) (CONT)e. Installation. - TM-9-2320-279-20-2_91017-16. CRANE HOOK BLOCK AND HOOK REMOVAL/REPAIR/INSTALLATION (M983)c. Cleaning/Inspection. - TM-9-2320-279-20-2_912e. Installation. - TM-9-2320-279-20-2_91317-17. CRANE HOOK BLOCK, HOOK, AND CLEVIS REMOVAL/REPAIR/INSTALLATION (M977).b. Disassemble.d. Assembly. - TM-9-2320-279-20-2_916e. Installation. - TM-9-2320-279-20-2_91717-17.1 CRANE HOOK BLOCK, HOOK AND CLEVIS REMOVAL / REPAIR / INSTALLATION (M984E1)b. Disassembly - TM-9-2320-279-20-2_919Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_920c. Cleaning/Inspection. - TM-9-2320-279-20-2_921Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_922e. Installation. - TM-9-2320-279-20-2_92317-17.2 CRANE HOOK BLOCK STOWAGE GUIDE REMOVAL/INSTALLATION (M984E1)b. Installation - TM-9-2320-279-20-2_925Follow-on Maintenance.17-18. CRANE HOIST CABLE REMOVAL/INSTALLATION (M977, M984E1, M985)b. Installation. - TM-9-2320-279-20-2_92917-19. CRANE HOIST SHEAVE PULLEY REMOVAL/REPAIR/INSTALLATION (M983)a. Removal. - TM-9-2320-279-20-2_931c. Cleaning/lnspection17-20. CRANE HOIST CABLE REMOVAL / INSTALLATION (M983)a. Removal. - TM-9-2320-279-20-2_93417-21. CRANE BOOM REPAIR (M977, M985)b. Cleaning/Inspection - TM-9-2320-279-20-2_93617-21.1. CRANE BOOM REPAIR (M984E1).a. Disassembly - TM-9-2320-279-20-2_938c. Assembly. - TM-9-2320-279-20-2_93917-22. BOOM HOSE REEL REMOVAL/INSTALLATION (M983)a. Removalb. Installation. - TM-9-2320-279-20-2_942Section V. WINCH AND CRANE CONTROLSb. Disassembly - TM-9-2320-279-20-2_944c. Cleaning/Inspection. - TM-9-2320-279-20-2_945d. Assembly. - TM-9-2320-279-20-2_946e. Installation. - TM-9-2320-279-20-2_94717-23.1. CRANE REMOTE CONTROL CABLE REPAIR (M977, M984E1, M985)a. Disassembly - TM-9-2320-279-20-2_949a. Removal. - TM-9-2320-279-20-2_95017-24. HEAVY-DUTY WINCH REMOTE CONTROL BOX AND PLUG REPAIR (M984).a. Disassembly.Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_953b. Assembly.Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_95517-24. HEAVY-DUTY WINCH REMOTE CONTROL BOX AND PLUG REPAIR (M984) (CONT)Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_95717-24. HEAVY-DUTY WINCH REMOTE CONTROL BOX AND PLUG REPAlR (M984) (CONT).17-24.1. HEAVY-DUTY WINCH REMOTE CONTROL UNIT REPAIR (M984E1).17-24.1. HEAVY-DUTY WINCH REMOTE CONTROL UNIT REPAIR (M984E1) (CONT).c. Cleaning/lnspection.d. Assembly - TM-9-2320-279-20-2_962e. Installation. - TM-9-2320-279-20-2_963f. Follow-on Maintenance. - TM-9-2320-279-20-2_964a. Disassembly17-25. REMOTE CONTROL UNIT STRAP HANDLES REMOVAL/INSTALLATION (M983)17-26. REMOTE CONTROL INTERCONNECT CABLE REMOVAL/INSTALLATION (M983)b. Installation. - TM-9-2320-279-20-2_968c. Follow-on Maintenance - TM-9-2320-279-20-2_969a. Removal. - TM-9-2320-279-20-2_97017-27.1 HOSE SUPPORT REMOVAL/INSTALLATION.b. Installation. - TM-9-2320-279-20-2_972c. Follow-on Maintenance. - TM-9-2320-279-20-2_974Section VI. P O W E R T A K E O F Fa. Removal. - TM-9-2320-279-20-2_9761 7 - 2 8 . HYDRAULIC PUMP AND POWER TAKEOFF (PTO) REMOVAL/INSTALLATION (CONT).b. Installation. - TM-9-2320-279-20-2_97817-28. HYDRAULIC PUMP AND POWER TAKEOFF (PTO) REMOVAL/INSTALLATION (CONT).c. Follow-on Maintenance. - TM-9-2320-279-20-2_98017-28.1 HYDRAULIC PUMP REMOVAL/INSTALLATION (M984E1).Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_982b. Installation. - TM-9-2320-279-20-2_98417-28.1 HYDRAULIC PUMP REMOVAL/INSTALLATION (M984E1) (CONT).17-28.2. POWER TAKE OFF REMOVAL/INSTALLATION (M984E1)a. Removal - TM-9-2320-279-20-2_987b. Installation. - TM-9-2320-279-20-2_98817-28.2. POWER TAKE OFF REMOVAL/INSTALLATION (M984E1) (CONT)c. Follow-on Maintenance. - TM-9-2320-279-20-2_9901 7 - 2 9 . P T O P R E S S U R E S W I T C H S C R E E N A D A P T E R , A N D T E E R E M O V A L / I N S T A L L A T I O N .b. Installation. - TM-9-2320-279-20-2_99217-30. PTO SOLENOID REMOVAL/lNSTALLATlONa . R e m o v a l .Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_996b. Installation. - TM-9-2320-279-20-2_997Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont)Section VII. OUTRIGGERS AND OUTRIGGER CONTROLSa. Right Side Outrigger Controls Removal.b. Right Side Outrigger Controls Installation.c. Left Side Outrigger Controls Removald. Left Side Outrigger Controls Installation.17-32. OUTRIGGER PADS AND SAFETY CHAIN REPAIR (M977, M984E1, M985)b. Cleaning/lnspection. - TM-9-2320-279-20-2_1005d. Follow-on Maintenance. - TM-9-2320-279-20-2_100617-33. OUTRIGGER BEAM ASSEMBLY COVER REMOVAL/INSTALLATION (CONT).17-34. TURNTABLE BEARING SCREW TIGHTENING (M977, M985, M984E1)c. Outer Turntable Screws (M984E1)Winches, Cranes, and Power Takeoff (PTO) Maintenance Instructions (Cont) - TM-9-2320-279-20-2_1010d. Follow-on Maintenance - TM-9-2320-279-20-2_1011INDEX - TM-9-2320-279-20-2_1012INDEX - TM-9-2320-279-20-2_1013INDEX (CONT) - TM-9-2320-279-20-2_1014INDEX (CONT) - TM-9-2320-279-20-2_1015INDEX (CONT) - TM-9-2320-279-20-2_1018INDEX (CONT) - TM-9-2320-279-20-2_1019INDEX (CONT) - TM-9-2320-279-20-2_1020INDEX (CONT) - TM-9-2320-279-20-2_1021INDEX (CONT) - TM-9-2320-279-20-2_1022INDEX (CONT) - TM-9-2320-279-20-2_1023INDEX (CONT) - TM-9-2320-279-20-2_1024INDEX (CONT) - TM-9-2320-279-20-2_1025INDEX (CONT) - TM-9-2320-279-20-2_1026INDEX (CONT) - TM-9-2320-279-20-2_1027INDEX (CONT) - TM-9-2320-279-20-2_1028INDEX (CONT) - TM-9-2320-279-20-2_1029