Transfer Case Maintenance Instructions (Cont)
Remove spacer (1) and eight spring disks (2).
Cut lockwire (3) holding screw (4).
Remove screw (4) from fork (5).
Slide shift rod (6) from fork (5).
Remove stud (7) from shift rod (6).
Adhesives, solvents, and sealing compounds can burn easily, can give off harmful
vapors, and are harmful to skin and clothing. lb avoid injury or death, keep away
from open tire and use in well-ventilated area. If adhesive, solvent, or sealing
compound gets on skin or clothing, wash immediately with soap and water.
Clean all metal parts in drycleaning solvent.
Inspect all parts for wear or damage.
Replace all worn or damaged parts.
Apply lithium grease to threads of stud (7) and install stud in shift rod (6). Tighten stud
to 15 lb-ft (20 Nm).
Slide shift rod (6) in fork (5).
Coat threads of screw (4) with sealing compound.
Aline holes (8) and install screw (4). Tighten screw to 40 lb-ft (54 Nm).
Secure screw (4) with lockwire (3).
Install eight spring disks (2), alternating concaved surfaces, in pairs.
Install spacer (1).
d. Follow-on Maintenance. None.
END OF TASK