Transfer Case Maintenance Instructions (Cont)
8-4. TRANSFER CASE REPAIR (CONT).
Adhesives, solvents, and sealing compounds
can burn easily, can give off harmful vapors,
and are harmful to skin and clothing. To
avoid injury or death, keep away from
fire and use in well-ventilated area. If
adhesive, solvent, or sealing compound gets
on skin or clothing, wash immediately with
soap and water.
(45.1) Apply adhesive to mounting
surface of cover (49).
Install cover (49) with two
screws (50) and lockwashers (51).
Tighten screws to 14 lb-ft (19 Nm).
Coat threads of adapter and strainer (52)
with pipe thread sealing compound and
install adapter and strainer.
Coat threads of elbow (53) with pipe thread
sealing compound and install elbow and
Turn workstand to place transfer case front
half (4) up.
Remove oil pump mounting from rear case half
for access to shims.
To set end play of top front input shaft (13)
repeat steps (40) through (43).
Install speedometer drive
shaft (55), spring (56),
thrust washer (57), and
thrust bearing (58) in
center shaft assembly (10).
Apply light bead of
adhesive around inside
flange of end cap (59) and
sealing compound to
threads of six screws (60).
Install six screws (60),
lockwashers (61), and end
Apply pipe thread sealing
compound to underside of
nut on sleeve (62) and
install in end cap (59).
8-26 Change 3