Transfer Case Maintenance Instructions (Cont)
8-4. TRANSFER CASE REPAIR (CONT).
Coat bearing cone (24) with lubricating oil
Using suitable sling and lifting device, install
lower rear output shaft assembly (20) in
transfer case rear half (5).
Install bearing support (8) with softhead
hammer to seat on dowels (25).
Adhesives, solvents, and sealing compounds can burn
easily, can give off harmful vapors, and are harmful to
skin and clothing. To avoid injury or death, keep away
from open fire and use in well-ventilated area. If
adhesive, solvent, or sealing compound gets on skin or
clothing, wash immediately with soap and water.
Coat threads of six screws (26) with sealing
compound and install screws and
lockwashers (27). Tighten screws to 40 lb-ft
Turn transfer case rear half (5) over.
Remove six screws (28), lockwashers (29),
shims (31), and end cap (30). Clean off old
Add any combination of three available
shims (31) to equal 0.060 in. (1.5 mm).
Apply sealing compound between shims (31)
and install shims.
After checking end play (steps (23) through (26)),
remove screws, lockwashers, and end cap. Apply
sealing compound to threads of six screws. Repeat
step (23), then go to step (27).
Install end cap (30) with six lockwashers (29)
and screws (28). Tighten screws to 60 lb-ft
8-22 Change 3